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Aluminum Braided Wires

Flexible aluminum braided wires are used for flexible conduction and grounding connection of electrical installations, switchgear, electrical furnaces, storage batteries, etc. They offer small weight and corrosion resistance. Made of 5154 aluminum alloy with aluminum content ≥96.15%, single wire diameter 0.18mm (AWG 33), carrier number 24 or 48, cross section 10mm² to 50mm². Ideal for weight-sensitive applications requiring flexible grounding or current transfer. Packing: in rolls, on spools, or wooden drums.

    Technical Data

    Material: Aluminum wire, 5154, aluminum content ≥ 96.15%

    Single Wire Diameter: 0.18mm (AWG 33)

    Carrier Number: 24, 48

    Cross Sectional Area: 10mm2 - 50mm2

    Packing Modes: in rolls, on spools or wooden drums

    Product Display

    Aluminum Braided Wires (3)
    Aluminum Braided Wires (1)
    Aluminum Braided Wires (2)
    Aluminum Braided Wires (4)

    Model And Meaning

    Aluminum Braided Wires 4

    Customization Upon Request

    Part No.

    Nominal Cross Section (mm²)

    Measured Cross

    Section (Wires) (mm²)

    Wire Structure

    Strands×Wire Number Per  Strand×Layers/Single Wire Diameter (mm)

    Width

    Approx

    (mm)

    Thickness

    Approx.

    (mm)

    BGLZ-10

     

    10

     

    9.76

    24×16×1/0.18

    12.0

    1.5

    9.76

    48×8×1/0.18

    13.0

    1.2

    BGLZ-16

    16

     

    15.87

    24×26×1/0.18

    14.0

    2.0

    15.87

    48×13×1/0.18

    18.0

    1.5

    BGLZ-25

    25

    24.41

    24×40×1/0.18

    16.0

    2.2

    16.96

    48×20×1/0.18

    22.0

    1.8

    BGLZ-35

    35

    35.40

    24×58×1/0.18

    25.0

    4.0

    37.23

    24×61×1/0.18

    22.0

    5.0

    35.40

    48×29×1/0.18

    40.0

    4.0

    BGLZ-50

    50

    50.05

    24×82×1/0.18

    30.0

    6.0

    Advantages

    Lightweight: Density approximately 1/3 of copper, significantly reducing overall weight – ideal for lightweight designs.

    Corrosion Resistance: 5154 aluminum alloy offers good atmospheric corrosion resistance, suitable for humid or industrial environments.

    High Flexibility: Braided structure withstands frequent bending and vibration without fatigue failure.

    Stable Conductivity: Aluminum content ≥96.15% ensures reliable electrical performance for grounding and low-current transmission.

    Cost Effective:  Lower material cost compared to copper braided wires.

    Customizable: Carrier number, cross section, length, and terminal processing (copper-aluminum transition terminals, tin-plated terminals, etc.) can be tailored.

    Operating Conditions

    Temperature Range: -40°C to +120°C (dry); -40°C to +80°C (humid or corrosive gas)

    Suitable For: Indoor electrical cabinets, light-duty grounding wires, battery connections, auxiliary furnace connections, mobile equipment grounding.

    Precautions:

    Not recommended for heavy continuous current applications (aluminum has lower ampacity than copper; derating required for same cross section).

    Avoid prolonged immersion in strong acids or alkalis.

    Maintenance

    Regularly inspect for broken strands, loosening, white oxidation (powder), or mechanical damage.

    Keep terminals clean; when tightening bolts, apply proper torque (aluminum is soft – avoid over-tightening that may deform the wire).

    If terminal corrosion or increased contact resistance is found, clean or replace promptly.

    Store in a dry, ventilated place away from moisture and heavy pressure.

    Service Life

    Under rated load and normal indoor environment (≤80°C), design life ≥8 years.

    Outdoor or humid environments: approximately 5 years – regular inspection recommended.

    Replace immediately if obvious broken strands, oxidation powder, or loose terminals appear.

    After-Sales

    Free technical support, custom orders, 24-hour response. Contact Zhejiang Bridgold Copper Tech Co., Ltd.

    Customization Upon Request

    Zhejiang Bridgold Copper Science And Technology Co., Ltd. is a professional leader China flexible aluminum connector, braided aluminum connector, aluminum braided connectors, braided aluminum wire, aluminum copper wire connector manufacturers and suppliers with high quality and low price. Welcome to contact us.

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