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China Factory Suppliers of Flexible Copper Foil Laminated Connectors with Insulation Solutions for Electrical Parts

Our China-based factory offers high-quality laminated copper foil connectors that can be expertly insulated using PVC heat-shrinkable tubes or durable PVC dip coating, based on your specific requests.

Both insulation methods, provided by our reliable suppliers, ensure superior resistance to oxidation and corrosion, perfectly meeting the insulation standards required for electrical components.

Notably, the flexibility and abrasion resistance of PVC dip coating surpass that of heat-shrinkable tubes, ensuring complete insulation of flexible laminated copper connectors, even in irregular shapes.

    Technical Data

    Material: C11000 copper foil, copper content ≥ 99.95%

    Finish: no plating, tin plating, nickel plating, silver plating

    Cross Sectional Area: 1.5mm² - 5000mm²

    Single Foil Thickness:
    · 0.03mm
    · 0.05mm
    · 0.10mm (standard)
    · 0.20mm
    · 0.30mm
    · 0.40mm
    · 0.50mm

    Product Display

    Model And Meaning

    Flexible Copper Foil Laminated Connectors with Insulation 6

    Product Advantages

    Compact & space-saving design – fits into small installation spaces; soft-state forming adapts to dynamic movements, vibrations, and misalignment.

    High welding quality – molecular diffusion welding eliminates re-welding, providing high joint strength and consistent conductivity.

    Various flexible part schemes – straight, offset, angled, or stepped configurations to match any equipment layout and movement state.

    Forming (soft-state) position customization – the exact bending position of the flexible area can be tailored to meet unique spatial constraints.

    Finish options – no-plating for cost-effective high conductivity; tin, nickel, or silver plating for corrosion resistance and soldering needs.

    Insulation methods – PVC heat-shrinkable tube (thin profile, easy application) or PVC dip coating (superior flexibility and abrasion resistance, ideal for irregular shapes).

    Operating Conditions

    Temperature range: -40°C to +200°C.

    Suitable for indoor/outdoor use in clean, non-corrosive atmospheres; avoid direct chemical exposure.

    Withstands high vibration (EVs, rail transit) and frequent thermal cycling.

    Current capacity depends on cross-sectional area & ambient temperature, engineering consultation recommended.

    Maintenance & Service Life

    Maintenance: Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist

    Before ordering, please confirm:

    Overall dimensions (L × W × T)

    Connector shape (straight/offset/angled/stepped) and flexible part position

    Hole diameter (d), quantity, and type

    Single foil thickness (default 0.10mm)

    Surface finish (no plating / tin / nickel / silver)

    Insulation requirements: type (heat-shrink / dip coating), color (black default), full coverage, no damage; dip coating flexibility & abrasion resistance can be customized

    Cross-sectional area or rated current

    Operating conditions (temperature, vibration, movement)

    Quantity and 2D drawing (PDF/DWG)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper wire connector, Copper Busbar, Copper Foil Laminated Connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    What material is used for flexible copper foil laminated connectors?
    The connectors are manufactured from premium C11000 copper foil with a copper purity content of ≥ 99.95%, ensuring exceptional electrical conductivity and thermal performance.
    What welding technology is applied in the manufacturing process?
    Molecular diffusion welding is utilized, bonding the copper foil layers together seamlessly without extra filler materials, eliminating the need for re-welding and ensuring maximum joint strength.
    What are the available surface plating and finishing options?
    Surface finish options include bare copper (no plating) for cost-efficiency, as well as tin, nickel, or silver plating to enhance corrosion resistance and satisfy specific soldering demands.
    What insulation options are available for the connectors?
    Insulation methods include PVC heat-shrinkable tubing (ideal for low-profile applications) and PVC dip coating (providing enhanced flexibility and wear resistance for complex, irregular shapes).
    What information is required to request a custom quote?
    To request a quote, please provide overall dimensions (L × W × T), connector configuration/shape, hole specifications, foil thickness, plating type, insulation preference, and 2D CAD technical drawings (PDF/DWG).