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Flexible Copper Braided Wires

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Highly Flexible Stranded Copper Wire

Highly Flexible Stranded Copper Wire
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation
BRIDGOLD Flexible Copper Foil Laminated Connectors with Insulation

China Factory Suppliers of Flexible Copper Foil Laminated Connectors with PVC Insulation for Enhanced Durability

Introducing our high-quality laminated copper foil connectors, customizable to meet your needs. At our factory in China, we offer insulation options using PVC heat-shrinkable tubes or PVC dip coating. Both methods enhance resistance to oxidation and corrosion, ensuring compliance with electrical insulation requirements. Our PVC dip coating stands out with superior flexibility and abrasion resistance compared to heat-shrinkable tubes. This guarantees seamless insulation for flexible laminated copper connectors, even in unconventional shapes. Trust our reliable products as we are among the leading suppliers in the industry, dedicated to quality and innovation.
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    Product Details

    Technical Data

    Material

    C11000 copper foil, copper content ≥ 99.95%

    Single Foil Thickness
    • 0.03mm
    • 0.05mm
    • 0.10mm (standard)
    • 0.20mm
    • 0.30mm
    • 0.40mm
    • 0.50mm
    Finish

    No plating, tin plating, nickel plating, silver plating

    Cross Sectional Area

    1.5mm² - 5000mm²

    Product Display

    Flexible Copper Foil Laminated Connectors with Insulation (1)
    Flexible Copper Foil Laminated Connectors with Insulation (2)
    Flexible Copper Foil Laminated Connectors with Insulation (3)
    Flexible Copper Foil Laminated Connectors with Insulation (4)
    Flexible Copper Foil Laminated Connectors with Insulation (5)

    Model And Meaning

    Flexible Copper Foil Laminated Connectors with Insulation 6

    Product Advantages

    Compact & space-saving design – fits into small installation spaces; soft-state forming adapts to dynamic movements, vibrations, and misalignment.

    High welding quality – molecular diffusion welding eliminates re-welding, providing high joint strength and consistent conductivity.

    Various flexible part schemes – straight, offset, angled, or stepped configurations to match any equipment layout and movement state.

    Forming (soft-state) position customization – the exact bending position of the flexible area can be tailored to meet unique spatial constraints.

    Finish options – no-plating for cost-effective high conductivity; tin, nickel, or silver plating for corrosion resistance and soldering needs.

    Insulation methods – PVC heat-shrinkable tube (thin profile, easy application) or PVC dip coating (superior flexibility and abrasion resistance, ideal for irregular shapes).

    Operating Conditions

    Temperature range: -40°C to +200°C.

    Suitable for indoor/outdoor use in clean, non-corrosive atmospheres; avoid direct chemical exposure.

    Withstands high vibration (EVs, rail transit) and frequent thermal cycling.

    Current capacity depends on cross-sectional area & ambient temperature, engineering consultation recommended.

    Maintenance & Service Life

    Maintenance: Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist

    Before ordering, please confirm:

    Overall dimensions (L × W × T)
    Connector shape (straight/offset/angled/stepped) and flexible part position
    Hole diameter (d), quantity, and type
    Single foil thickness (default 0.10mm)
    Surface finish (no plating / tin / nickel / silver)
    Insulation requirements: type (heat-shrink / dip coating), color (black default), full coverage, no damage; dip coating flexibility & abrasion resistance can be customized
    Cross-sectional area or rated current
    Operating conditions (temperature, vibration, movement)
    Quantity and 2D drawing (PDF/DWG)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper wire connector, Copper Busbar, Copper Foil Laminated Connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    What copper foil material and thickness options are available?
    We use C11000 copper foil with a copper purity of ≥ 99.95%. Single foil thickness options range from 0.03mm to 0.50mm (0.03, 0.05, 0.10, 0.20, 0.30, 0.40, and 0.50mm), with 0.10mm being the standard default thickness.
    What surface finishes and insulation types can be chosen?
    Surface finish options include bare (no plating), tin plating, nickel plating, and silver plating. For insulation, we offer PVC heat-shrinkable tubing (for thin profiles) and PVC dip coating (for superior flexibility and abrasion resistance on irregular shapes).
    What are the operating limits and expected service life?
    The connectors withstand temperatures from -40°C to +200°C and are designed for clean indoor/outdoor environments. Under standard operating conditions, they offer a service life of over 20 years.
    Can the connector shape and flexible bending position be customized?
    Yes, we provide flexible part configurations including straight, offset, angled, and stepped designs. The soft-state forming and exact bending positions can be tailored to match your specific layout and movement requirements.
    What welding technology is applied during fabrication?
    We utilize molecular diffusion welding, which eliminates the need for secondary welding or flux, delivering high mechanical joint strength and seamless electrical conductivity across all laminated foil layers.
    What information is required to request a quote or place an order?
    Please provide overall dimensions (L × W × T), connector shape/flexible position, hole specifications (diameter, quantity), single foil thickness, plating finish, insulation type, cross-sectional area/current rating, and your 2D drawings (PDF/DWG).