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China Factory Suppliers of Hard Drawn Copper Stranded Wires for Electrified Railway and Electrical Connections

Introducing our BGJT(X) type hard drawn copper stranded wires, expertly manufactured in China by leading suppliers and factories. These premium copper wires, designed for optimal electrical conductivity, feature larger diameters and stronger breaking loads. They adhere to the TB/T3111-2005 standard, ensuring reliability and performance. With a single wire diameter ranging from 1.70 to 2.85mm and nominal cross sections from 16 to 400mm², our wires are available in both bare and tin-plated finishes. Ideal for various applications such as electrified railway catenary systems, overhead transmission lines, grounding, and heavy-duty electrical connections, our wires offer exceptional tensile strength and outstanding conductivity for all your electrical needs.

    Technical Data

    Material

    annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish

    bare, tin plating

    Single Wire Diameter

    1.70mm - 2.85mm

    Cross Sectional Area

    16mm² - 400mm²

    Packing Modes

    in rolls, on spools or wooden drums

    Product Display

    Model And Meaning

    Hard Drawn Copper Stranded Wires 3

    Customization Upon Request

    Part No. Nominal Cross Section (mm²) Measured Cross Section (Wires) (mm²) Wire Structure
    Strands×Wire Number Per Strand×Layers/Single Wire Diameter (mm)
    Outer Diameter Approx. (mm) Weight Approx. (kg/km)
    BGJT(X)-16 16 1.159 7/1.70 5.10 143
    BGJT(X)-25 25 0.735 7/2.14 6.42 226
    BGJT(X)-35 35 0.528 7/2.52 7.56 314
    BGJT(X)-50 50 0.371 7/3.00 9.00 445
    BGJT(X)-70 70 0.263 19/2.14 10.70 618
    BGJT(X)-95 95 0.197 19/2.52 12.60 852
    BGJT(X)-120 120 0.154 19/2.80 14.00 1057
    BGJT(X)-150 150 0.121 19/3.15 15.75 1339
    BGJT(X)-185 185 0.100 37/2.52 17.64 1660
    BGJT(X)-240 240 0.077 37/2.85 19.95 2123
    BGJT(X)-300 300 0.064 37/3.15 21.70 2594
    BGJT(X)-400 400 0.062 61/2.85 25.65 3502

    Advantages

    ✓

    High Breaking Load: Manufactured with larger single wire diameters (1.70–2.85mm), providing significantly higher breaking load than fine-strand wires. Fully compliant with TB/T3111-2005, suitable for electrified railway catenary messenger wires, droppers, and long-span overhead lines.

    ✓

    High Tensile Strength: Hard-drawing process ensures mechanical strength meeting strict railway standards.

    ✓

    Excellent Conductivity: Copper content ≥99.95% ensures conductivity ≥97% IACS, reducing line losses.

    ✓

    Corrosion Resistance Option: Tin-plated finish resists sulfurization and humid corrosion, extending service life.

    ✓

    Customizable: Cross section, single wire diameter, plating, and packing can be tailored to customer needs.

    Operating Conditions

    Temperature range: –40°C to +90°C (tin-plated)

    Typical Applications: Electrified railway catenary systems, overhead transmission lines, substation busbars, grounding grids, high-current industrial connections, electric furnace and switchgear leads.

    Precautions: Avoid direct burial in strong acid/alkali soil or prolonged water immersion for bare copper; tin-plated type withstands mildly corrosive environments.

    Standard Compliance: Meets all mechanical and electrical requirements of TB/T3111-2005.

    Maintenance

    • Regularly inspect for oxidation, broken strands, or mechanical damage, especially at termination points.

    • For outdoor or railway use, perform cleaning and tightening checks every 12 months.

    • Avoid scratching tin coating; apply anti-oxidation grease on bare copper if needed.

    • Store in dry, ventilated warehouse away from acids, alkalis, salts, and damp floors.

    After-Sales

    Free technical support, custom orders, 24-hour response. Contact Zhejiang Bridgold Copper Tech Co., Ltd.

    Company Profile & Capability

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braid flat, copper braid wire, copper braid wire flat, copper braided wire, copper earth braid manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What is the purity and raw material standard of the copper stranded wires?
    The wires are manufactured using high-grade annealed Cu-ETP (C11000) with a copper content ≥ 99.95%, ensuring exceptional electrical conductivity (≥ 97% IACS) and low line losses.
    What are the differences between bare copper and tin-plated copper finish?
    Bare copper provides maximum natural conductivity for standard indoor/overhead connections, while the tin-plated finish adds anti-oxidation and sulfurization resistance, suitable for humid and mildly corrosive outdoor operating environments.
    Which industrial standards do these stranded wires comply with?
    Our hard-drawn copper stranded wires strictly meet all mechanical and electrical performance requirements specified in the TB/T3111-2005 standard.
    What cross-sectional areas and packaging options are available?
    Standard nominal cross sections range from 16 mm² up to 400 mm². Custom packaging options are available, including delivery in rolls, on spools, or heavy-duty wooden drums.
    What is the recommended maintenance routine for outdoor railway installations?
    For railway catenary and outdoor overhead installations, regular inspections and tightening checks should be conducted every 12 months, checking for strand integrity, surface oxidation, and terminal connections.
    Can custom wire diameter configurations and lengths be manufactured?
    Yes, Zhejiang Bridgold Copper Tech Co., Ltd. offers full customization services including single wire diameters (1.70mm - 2.85mm), strand counts, plating options, and custom reel lengths.