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China Square Copper Braided Wires Factory - High-Quality Suppliers for Flexible Connections and AC Current Applications

Introducing our premium Square Copper Braided Wires, expertly crafted from highly flexible annealed Cu-ETP copper. As a leading supplier and factory in China, we provide exceptional solutions for flexible connections in motors, electrical apparatus, and instrument wiring, especially for AC and high-frequency current applications. Our products meet the GB/T12970.4-2009 standard, ensuring top-notch quality. With single wire diameters available as fine as 0.05mm (AWG44) and 0.10mm (AWG38), you can choose from bare or tin-plated finishes. These wires deliver outstanding conductivity, bending fatigue resistance, and structural stability, making them the ideal choice for brush leads, rotor connections in micro motors, and high-frequency electronic devices. Trust our China-based factory for your electrical wiring needs!

    Technical Data

    Material: annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: bare, tin plating

    Packing Modes: in rolls, on spools or wooden drums

    Product Display

    Square Copper Braided Wires (3)
    Square Copper Braided Wires (2)
    Square Copper Braided Wires (1)

    Type And Specification

    Type

    Single Wire Diameter

    Elongation, not less than

    BGTS

    0.10mm (AWG38 ), 0.12mm

    18%

    BGTSX

    0.10mm (AWG38 ), 0.12mm

    15%

    BGTSR

    0.05mm (AWG44), 0.07mm(AWG41)

    15%

    Model And Meaning

    Square Copper Braided Wires 4

    Customization Upon Request

    Round Type: Single Wire Diameter: 0.07mm(AWG41)

    Part No.

    Nominal Cross Section (mm²)

    Calculating Cross Section (mm²)

    Structure

    Calculating Outside diameter (mm)

    Max. DC Resistance at 20℃
    Ω/km

    Calculating weight (kg/km)

    Total Wire Number

    Strands×Wire Number Per Strand/Single Wire Diameter (mm)

    BGTSR

    BGTSRX

    BGTSR(X)-2

    2

    1.93

    504

    7×72/0.07

    2.2

    9.16

    9.65

    18.3

    1.93

    504

    7×3×24/0.07

    2.2

    9.16

    9.65

    18.6

    BGTSR(X)-3.5

    3.5

    3.47

    903

    7×3×43/0.07

    2.7

    5.35

    5.51

    33.3

    BGTSR(X)-4

    4

    4.01

    1044

    12×3×29/0.07

    2.9

    4.59

    4.83

    39.0

    4.03

    1050

    7×3×50/0.07

    3.0

    4.59

    4.83

    39.0

    BGTSR(X)-5

    5

    4.84

    1260

    7×3×60/0.07

    3.2

    3.71

    3.86

    46.5

    5.02

    1305

    15×3×29/0.07

    3.2

    3.71

    3.86

    48.5

    BGTSR(X)-6

    6

    5.65

    1470

    7×3×70/0.07

    3.6

    2.93

    3.21

    54.2

    BGTSR(X)-8

    8

    7.75

    2016

    12×3×56/0.07

    4.2

    2.33

    2.44

    73.0

    BGTSR(X)-10

    10

    9.69

    2520

    12×3×70/0.07

    4.8

    1.83

    1.91

    90.5

    BGTSR(X)-12

    12

    11.90

    3096

    12×3×86/0.07

    5.4

    1.50

    1.60

    112.2

    BGTSR(X)-16

    16

    15.34

    3990

    19×3×70/0.07

    6.2

    1.16

    1.21

    150.5

    Round Type: Single Wire Diameter: 0.05mm (AWG 44)

    Part No.

    Nominal Cross Section (mm²)

    Calculating Cross Section (mm²)

    Structure

    Calculating Outside diameter (mm)

    Max. DC Resistance at 20℃
    Ω/km

    Calculating weight (kg/km)

    Total Wire Number

    Strands×Wire Number Per Strand/Single Wire Diameter (mm)

    BGTSR

    BGTSRX

    BGTSR(X)-1

    1

    0.99

    504

    7×3×24/0.05

    1.4

    18.5

    19.3

    9.3

    BGTSR(X)-1.3

    1.3

    1.32

    672

    7×3×32/0.05

    1.7

    14.2

    14.8

    12.5

    BGTSR(X)-1.5

    1.5

    1.48

    756

    7×3×36/0.05

    1.8

    11.9

    12.7

    14.0

    BGTSR(X)-1.8

    1.8

    1.81

    924

    7×3×44/0.05

    2.0

    10.2

    10.7

    17.5

    BGTSR(X)-2

    2

    1.98

    1008

    7×3×48/0.05

    2.2

    9.16

    9.65

    19.0

    BGTSR(X)-2.5

    2.5

    2.30

    1176

    7×3×56/0.05

    2.3

    7.39

    7.72

    22.5

    BGTSR(X)-3

    3

    2.95

    1505

    7×5×43/0.05

    2.6

    6.16

    6.43

    29.0

    BGTSR(X)-4

    4

    3.95

    2016

    12×3×56/0.05

    2.7

    4.59

    4.83

    39.0

    BGTSR(X)-5

    5

    4.94

    2520

    15×3×56/0.05

    3.2

    3.71

    3.86

    48.5

    BGTSR(X)-6

    6

    6.26

    3192

    19×3×56/0.05

    3.6

    2.93

    3.21

    60.0

    BGTSR(X)-8

    8

    8.05

    4104

    19×3×72/0.05

    4.2

    2.33

    2.44

    78.5

    BGTSR(X)-10

    10

    10.00

    5096

    7×7×104/0.05

    4.8

    1.83

    1.91

    97.0

    10.07

    5130

    19×3×90/0.05

    4.8

    1.83

    1.91

    97.8

    BGTSR(X)-12

    12

    12.08

    6156

    19×3×108/0.05

    5.4

    1.50

    1.60

    117.0

    Product Advantages

    Ultra-high flexibility: Micro-stranded construction (single wire down to 0.05mm) ensures a small bending radius and high resistance to repeated flexing, suitable for high-dynamic applications.

    Excellent conductivity: Made of high-purity Cu-ETP copper (≥99.95%), low DC resistance, reduced power loss, especially effective for high‑frequency current transmission.

    Multiple finishes: Available bare or tin-plated. Tin plating provides effective oxidation and corrosion resistance, and improves soldering reliability.

    Standard compliance: Strictly manufactured according to GB/T12970.4-2009, ensuring consistency and traceability.

    Flexible customization: Structure, cross-section, and packing can be adjusted upon request; non-standard solutions are available.

    Operating Conditions

    Temperature range:
    –40°C to +200°C (tin-plated)

    Environment:
    Dry or moderate humidity. Avoid prolonged contact with acids, alkalis, or corrosive gases. Tin-plated version can be used in mildly corrosive environments.

    Current rating:
    Refer to the max. DC resistance values in the specification table and select the appropriate cross‑section based on actual heat dissipation of the equipment.

    Maintenance and Care

    Periodically inspect the conductor surface for oxidation, blackening, or mechanical damage, especially when used in high-humidity or chemical atmospheres.

    During installation, avoid excessive tension or kinking; keep the minimum bending radius no less than 5 times the outer diameter of the wire.

    For tin-plated products stored long‑term, use sealed packaging and store in a dry, clean environment to prevent discoloration of the tin layer.

    In high-frequency equipment, ensure that terminal crimping or soldering is secure to avoid local overheating due to high contact resistance.

    After-Sales Service

    Factory inspection reports and material certificates are provided, traceable to raw material batches.

    Technical team available to assist with selection, structural optimisation, and failure analysis.

    Small batch sample orders supported; lead time for bulk orders is usually 15–25 working days (expediting possible upon request).

    Customization Upon Request

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braid flat, copper braid wire, copper braid wire flat, copper braided wire, copper earth braid manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    What material is used for the copper braided wires?

    Our copper braided wires are manufactured from high-purity annealed Cu-ETP wires (C11000) with a copper content of ≥ 99.95%, ensuring exceptional electrical conductivity and minimal power loss.

    What surface finish options are available?

    We supply wires with both bare copper and tin-plated finishes. Tin plating delivers superior oxidation and corrosion resistance, significantly extending lifespan in harsh environments and improving soldering performance.

    Which manufacturing standards do your copper braids comply with?

    All products are strictly manufactured according to the GB/T12970.4-2009 standard, accompanied by full factory inspection reports and traceable material batch certificates.

    What is the operating temperature range?

    Tin-plated copper braided wire operates reliably within a temperature range of -40°C to +200°C, making it suitable for demanding industrial and thermal environments.

    What packaging options and delivery lead times do you offer?

    Products can be packaged in rolls, on spools, or on wooden drums. Bulk order lead times are typically 15–25 working days, with expedited production available upon request.

    Can structure and cross-section dimensions be customized?

    Yes, full customization is supported. We offer single wire diameters from 0.05mm (AWG 44) to 0.12mm with custom strands, outer diameters, and cross-sections tailored to your specific application requirements.