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China Square Copper Braided Wires - High Flexibility, Excellent Conductivity | Trusted Suppliers & Factory

Discover our high-quality Square Copper Braided Wires, expertly crafted from annealed, highly flexible Cu-ETP copper. As leading suppliers and a reputable factory in China, we provide the ideal solution for flexible connections in motors, electrical equipment, and instrument wiring, especially for AC and high-frequency currents. Our products meet the stringent standards of GB/T12970.4-2009. You can choose from single wire diameters as fine as 0.05mm (AWG44) and 0.10mm (AWG38), available in both bare and tin-plated finishes. These wires are recognized for their exceptional conductivity, bending fatigue resistance, and structural stability, making them the preferred choice for brush leads, rotor connections in micro motors, and high-frequency electronic devices. Choose our Square Copper Braided Wires for unmatched performance and reliability.

    Technical Data

    Material: Annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: Bare, tin plating

    Packing Modes: In rolls, on spools or wooden drums

    Product Display

    Square Copper Braided Wires (3)
    Square Copper Braided Wires (2)
    Square Copper Braided Wires (1)

    Type And Specification

    Type Single Wire Diameter Elongation, not less than
    BGTS 0.10mm (AWG38 ), 0.12mm 18%
    BGTSX 0.10mm (AWG38 ), 0.12mm 15%
    BGTSR 0.05mm (AWG44), 0.07mm(AWG41) 15%

    Model And Meaning

    Square Copper Braided Wires Model Meaning

    Customization Upon Request

    Round Type: Single Wire Diameter: 0.07mm (AWG41)

    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside Diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating Weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand / Single Wire Diameter (mm) BGTSR BGTSRX
    BGTSR(X)-2 2 1.93 504 7×72/0.07 2.2 9.16 9.65 18.3
    1.93 504 7×3×24/0.07 2.2 9.16 9.65 18.6
    BGTSR(X)-3.5 3.5 3.47 903 7×3×43/0.07 2.7 5.35 5.51 33.3
    BGTSR(X)-4 4 4.01 1044 12×3×29/0.07 2.9 4.59 4.83 39.0
    4.03 1050 7×3×50/0.07 3.0 4.59 4.83 39.0
    BGTSR(X)-5 5 4.84 1260 7×3×60/0.07 3.2 3.71 3.86 46.5
    5.02 1305 15×3×29/0.07 3.2 3.71 3.86 48.5
    BGTSR(X)-6 6 5.65 1470 7×3×70/0.07 3.6 2.93 3.21 54.2
    BGTSR(X)-8 8 7.75 2016 12×3×56/0.07 4.2 2.33 2.44 73.0
    BGTSR(X)-10 10 9.69 2520 12×3×70/0.07 4.8 1.83 1.91 90.5
    BGTSR(X)-12 12 11.90 3096 12×3×86/0.07 5.4 1.50 1.60 112.2
    BGTSR(X)-16 16 15.34 3990 19×3×70/0.07 6.2 1.16 1.21 150.5

    Round Type: Single Wire Diameter: 0.05mm (AWG 44)

    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside Diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating Weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand / Single Wire Diameter (mm) BGTSR BGTSRX
    BGTSR(X)-1 1 0.99 504 7×3×24/0.05 1.4 18.5 19.3 9.3
    BGTSR(X)-1.3 1.3 1.32 672 7×3×32/0.05 1.7 14.2 14.8 12.5
    BGTSR(X)-1.5 1.5 1.48 756 7×3×36/0.05 1.8 11.9 12.7 14.0
    BGTSR(X)-1.8 1.8 1.81 924 7×3×44/0.05 2.0 10.2 10.7 17.5
    BGTSR(X)-2 2 1.98 1008 7×3×48/0.05 2.2 9.16 9.65 19.0
    BGTSR(X)-2.5 2.5 2.30 1176 7×3×56/0.05 2.3 7.39 7.72 22.5
    BGTSR(X)-3 3 2.95 1505 7×5×43/0.05 2.6 6.16 6.43 29.0
    BGTSR(X)-4 4 3.95 2016 12×3×56/0.05 2.7 4.59 4.83 39.0
    BGTSR(X)-5 5 4.94 2520 15×3×56/0.05 3.2 3.71 3.86 48.5
    BGTSR(X)-6 6 6.26 3192 19×3×56/0.05 3.6 2.93 3.21 60.0
    BGTSR(X)-8 8 8.05 4104 19×3×72/0.05 4.2 2.33 2.44 78.5
    BGTSR(X)-10 10 10.00 5096 7×7×104/0.05 4.8 1.83 1.91 97.0
    10.07 5130 19×3×90/0.05 4.8 1.83 1.91 97.8
    BGTSR(X)-12 12 12.08 6156 19×3×108/0.05 5.4 1.50 1.60 117.0

    Product Advantages

    Ultra-high flexibility

    Micro-stranded construction (single wire down to 0.05mm) ensures a small bending radius and high resistance to repeated flexing, suitable for high-dynamic applications.

    Excellent conductivity

    Made of high-purity Cu-ETP copper (≥99.95%), low DC resistance, reduced power loss, especially effective for high-frequency current transmission.

    Multiple finishes

    Available bare or tin-plated. Tin plating provides effective oxidation and corrosion resistance, and improves soldering reliability.

    Standard compliance

    Strictly manufactured according to GB/T12970.4-2009, ensuring consistency and traceability.

    Flexible customization

    Structure, cross-section, and packing can be adjusted upon request; non-standard solutions are available.

    Operating Conditions

    Temperature range:
    –40°C to +200°C (tin-plated)

    Environment:
    Dry or moderate humidity. Avoid prolonged contact with acids, alkalis, or corrosive gases. Tin-plated version can be used in mildly corrosive environments.

    Current rating:
    Refer to the max. DC resistance values in the specification table and select the appropriate cross-section based on actual heat dissipation of the equipment.

    Maintenance and Care

    Periodically inspect the conductor surface for oxidation, blackening, or mechanical damage, especially when used in high-humidity or chemical atmospheres.

    During installation, avoid excessive tension or kinking; keep the minimum bending radius no less than 5 times the outer diameter of the wire.

    For tin-plated products stored long-term, use sealed packaging and store in a dry, clean environment to prevent discoloration of the tin layer.

    In high-frequency equipment, ensure that terminal crimping or soldering is secure to avoid local overheating due to high contact resistance.

    After-Sales Service

    Factory inspection reports and material certificates are provided, traceable to raw material batches.

    Technical team available to assist with selection, structural optimisation, and failure analysis.

    Small batch sample orders supported; lead time for bulk orders is usually 15–25 working days (expediting possible upon request).

    Customization Upon Request

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braid flat, copper braid wire, copper braid wire flat, copper braided wire, copper earth braid manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What raw material is used for these copper braided wires?

    Our braided wires are manufactured using high-purity annealed Cu-ETP (C11000) copper wires with a copper content of ≥ 99.95%, ensuring exceptional electrical conductivity and minimal signal/power loss.

    What are the benefits of using 0.05mm and 0.07mm micro-strand diameters?

    Micro-stranded wire configurations offer ultra-high flexibility and smaller bending radii, preventing wire fatigue and breakage during high-dynamic movement or repeated flexing applications.

    What is the difference between bare copper and tin-plated copper braids?

    Bare copper offers maximum conductivity for standard environments, while tin-plated copper adds high resistance against oxidation and corrosion, improves solderability, and operates safely in temperatures up to +200°C.

    Can I order customized strand structures or non-standard cross-sections?

    Yes, we provide full customization services for stranding structures, nominal cross-sections, single wire diameters, outside diameters, and tailored packaging modes (rolls, spools, or wooden drums).

    What quality standards and certifications accompany the products?

    All products strictly adhere to the GB/T12970.4-2009 standard. Complete factory inspection reports and raw material traceability certificates are provided with every delivery.

    What is the typical production lead time and sample support?

    We fully support small-batch sample orders for testing and verification. Bulk order lead times generally range between 15 and 25 working days, with expedited manufacturing available on request.