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China Suppliers Copper Shielding Wires Factory for EMI/RFI Protection in Data and Control Cables

Copper shielding wires, sourced from leading suppliers in China and manufactured in specialized factories, are crafted from annealed Cu-ETP C11000 pure copper with a copper content of ≥99.95%. These wires feature either a bare or tin-plated finish and are expertly designed for electromagnetic interference (EMI) and radio frequency interference (RFI) shielding of inner conductors in cables. With a unique braided structure, our copper shielding wires offer exceptional flexibility and uniform coverage, effectively blocking external interference and preventing internal signal leakage. They are ideal for high-performance applications such as data cables, control cables, high-frequency equipment harnesses, and sectors requiring superior shielding capabilities, including military, telecommunications, and medical electronics.

    Technical Data

    Material & Finish

    Material: Annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: Bare, tin plating

    Specifications

    Carrier Number: 48

    Cross Sectional Area: 15mm² - 40mm²

    Single Wire Diameter
    • 0.19mm
    • 0.25mm
    • 0.30mm
    Packaging & Notes

    Packing Modes: In rolls, on spools or wooden drums

    Notes: Please provide the conductor diameter inside before placing an order.

    Product Display

    Model And Meaning

    Copper Shielding Wires Model and Meaning

    Customization Upon Request

    Part No. Nominal Cross Section (mm²) Measured Cross Section (mm²) Wire Structure
    Strands×Wire Number Per Strand×Layers /Single Wire Diameter (mm)
    Notes
    BGT(X)P-30/15 15 13.56 48×4×1/0.30 Please provide the conductor diameter inside.
    BGT(X)P-25/16 16 16.48 48×7×1/0.25
    BGT(X)P-30/20 20 20.35 48×6×1/0.30
    BGT(X)P-19/25 25 24.48 48×18×1/0.19
    BGT(X)P-25/25 25.91 48×11×1/0.25
    BGT(X)P-30/25 23.74 48×7×1/0.30
    27.13 48×8×1/0.30
    BGT(X)P-30/30 30 30.52 48×9×1/0.30
    BGT(X)P-25/35 35 35.33 48×15×1/0.25
    BGT(X)P-30/40 40 40.69 48×12×1/0.30
    BGT(X)P-25/50 50 49.46 48×21×1/0.25

    Advantages

    High Shielding Effectiveness

    Braid coverage up to 85%-95%, effectively blocks electromagnetic interference (EMI) and radio frequency interference (RFI) with excellent attenuation.

    High Conductivity

    Cu-ETP C11000 pure copper ensures extremely low grounding impedance for the shield, improving signal integrity.

    Good Flexibility

    Braided structure easily bends and wraps, suitable for tight bending radii and dynamic flexing cables without damaging inner insulation.

    Tin-plating Option

    Tin-plated copper shielding wires provide better corrosion resistance in humid, salt spray or sulfur-containing environments, extending service life.

    Flexible Customization

    Various wire diameters, cross sections and braid densities available. Precise matching based on customer-provided conductor diameter, no MOQ restriction.

    Operating Conditions

    Temperature Range

    Bare copper -40°C to +150°C; tin-plated copper -40°C to +150°C (short-term up to +180°C).

    Suitable Environment

    Bare copper for dry indoor use; tin-plated for humid, salt spray, mild acid/alkali and industrial polluted areas.

    Installation Requirements

    The braid shall evenly cover the inner conductor. Ensure reliable contact with grounding rings or shield clamps when grounding both ends. Bending radius ≥5 times outer diameter of shielding wire recommended.

    Electrical Conditions

    For shielding in 100kHz~1GHz frequency range; grounding resistance should be as low as possible (<10mΩ).

    Maintenance

    Visual Inspection

    Every 6 months check for broken strands, oxidation/discoloration (bare copper) or tin peeling (tin-plated).

    Cleaning

    Blow off dust with dry, oil-free compressed air; for oil contamination, wipe gently with an alcohol swab and dry thoroughly. Do not use acidic or alkaline cleaners.

    Grounding Check

    Check tightness of grounding connections at both ends; measure shield-to-ground resistance.

    Avoid Mechanical Damage

    Prevent sharp edge scraping or over-stretching during installation and use to avoid reducing shielding coverage.

    Service Life

    Under normal indoor conditions (-40°C to +120°C, no corrosive gases, static installation), the designed service life of copper shielding wires is 15-20 years. Tin-plated copper shielding wires can achieve 12-15 years in humid or mildly corrosive environments.

    Thanks to pure copper material and single-layer braid construction, no replacement is needed within the normal service life of the cable.

    For frequent flexing or vibration applications, it is recommended to check continuity and coverage every 2-3 years.

    After-Sales Service

    Free Technical Support

    Engineering consultation, technical drawings, and selection assistance.

    Custom Orders

    Lead time and quality inspection report provided prior to shipment.

    Manufacturer Introduction

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braid flat, copper braid wire, copper braid wire flat, copper braided wire, copper earth braid manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What raw materials are used in your copper shielding wires?
    Our shielding wires are manufactured using high-grade annealed Cu-ETP wires (C11000) with a copper purity content of ≥ 99.95%, offering both bare and tin-plated surface finish options.
    What is the shielding effectiveness and braid coverage rate?
    The braid coverage reaches between 85% and 95%, effectively blocking both electromagnetic interference (EMI) and radio frequency interference (RFI) across the 100kHz to 1GHz frequency range.
    What information is needed to customize copper shielding wires?
    Customers should provide the inner conductor diameter before placing an order. We support various wire diameters (0.19mm, 0.25mm, 0.30mm), cross sections (15mm² - 50mm²), and custom packaging with no MOQ restriction.
    What is the expected operating temperature and service life?
    The standard operating temperature is -40°C to +150°C (short-term up to +180°C for tin-plated copper). In static indoor applications, the designed service life is 15-20 years for bare copper and 12-15 years for tin-plated copper in humid or mildly corrosive settings.
    What are the recommended installation and maintenance practices?
    Ensure a bending radius of ≥5 times the outer diameter and low grounding resistance (<10mΩ). Routine maintenance includes visual inspections every 6 months and dusting with dry compressed air, avoiding acidic or alkaline agents.
    What packaging options are available for shipment?
    Our products are securely packed in rolls, on spools, or on wooden drums to prevent damage during handling and transportation.