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China Suppliers Factory for Extruded Insulated Copper/Aluminum Busbar with PA12 Insulation

Introducing our high-quality extruded insulated copper/aluminum busbars, manufactured in China by leading suppliers in the industry. Our products feature PA12 insulation with a standard thickness of 0.6±0.1mm, and can be customized to 0.7±0.15mm. Designed to meet UL94 V‑0 standards, these busbars operate efficiently in extreme temperatures ranging from -40℃ to 150℃. In terms of electrical performance, our busbars have a leakage of less than 0.5mA at 5000V, and an insulation resistance greater than 500MΩ at 1000V. With copper conductivity at ≥97% IACS and aluminum alloy conductivity at ≥60% IACS, our busbars ensure optimal performance. All manufacturing processes, excluding manual punching, are automated or semi-automated, which enhances efficiency, maintains stable quality, and reduces costs. Our products are designed for fast delivery, reliable insulation, and wear-resistant surfaces, making them a space-saving solution for various applications. As a robust alternative to stamped conductors, our busbars are increasingly being adopted in new energy applications. Customization is also available per your specific drawings. Choose our factory for durable and efficient busbar solutions tailored to your needs.

    Product Advantages

    High‑conductivity materials: High‑purity copper (T2, C1100, etc., ≥97% IACS) or high‑conductivity aluminum alloy (6101, 1060, etc., ≥60% IACS) ensure excellent current‑carrying capacity.

    Quality PA12 insulation: Standard thickness 0.6±0.1mm (range 0.5–0.7mm); customizable 0.7±0.15mm (0.55–0.85mm). Withstand voltage: 4000‑6000V (AC/DC, 1min) at standard thickness, up to 5000‑7000V at custom thickness. V‑0 flame rating, ‑40℃~150℃ operating range, high electrical safety margin.

    Automated manufacturing: Except manual punching, all steps are performed by automatic / semi‑automatic equipment. Compared with traditional labor‑intensive stamped conductors:
    Lead time reduced by >30% for batch orders;
    Consistent insulation thickness and dimensional tolerances, minimal human error;
    Lower overall cost for long‑term mass production, reduced scrap rate.

    Appearance & durability: Smooth, glossy, highly wear‑resistant, no fading or peeling, compact installation.

    Product Display

    Operating Conditions

    Temperature: ‑40℃~+150℃, relative humidity ≤95% non‑condensing.

    Applications: distribution cabinets, VFDs, EV battery packs, energy storage, industrial chargers, etc.

    Leakage current and insulation resistance meet stringent requirements.

    Maintenance Instructions

    Check bolt torque and insulation surface for scratches every 6 months.

    Clean with dry soft cloth or mild neutral cleaner; avoid organic solvents (acetone, toluene).

    Avoid prolonged exposure above 150℃ or strong UV (use outdoor protection if needed).

    Service Life

    Designed service life ≥25 years.

    PA12 offers excellent aging and hydrolysis resistance.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper braided connector, Copper Braided Busbar, rigid copper (aluminum) busbars, extruded copper(aluminum) busbars manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What conductor materials are available for extruded busbars?
    We offer high-purity copper (T2, C1100, etc., with conductivity ≥97% IACS) and high-conductivity aluminum alloys (6101, 1060, etc., with conductivity ≥60% IACS) to ensure optimal current capacity and thermal performance.
    What are the electrical insulation capabilities of the PA12 coating?
    The PA12 insulation provides standard withstand voltage of 4000–6000V (AC/DC, 1 min) at 0.6mm thickness, and up to 5000–7000V for customized 0.7mm thickness, along with a UL94 V-0 flame rating.
    What operating temperatures and environments are supported?
    The busbars are designed to operate reliably within a temperature range of -40℃ to +150℃ and relative humidity levels up to 95% non-condensing.
    What primary applications are suitable for extruded busbars?
    They are widely applied in power distribution cabinets, variable frequency drives (VFDs), EV battery packs, energy storage systems (BESS), and industrial charging stations.
    What is the expected service life and maintenance routine?
    The designed service life is ≥25 years due to PA12's superior aging and hydrolysis resistance. Maintenance requires checking bolt torque and visual inspection every 6 months, avoiding harsh chemical solvents during cleaning.
    Can custom configurations and drawings be supported?
    Yes, we provide free engineering consultations, drawing support, customized insulation thickness, and quality inspection reports prior to shipment.