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Extruded Copper(Aluminum) busbar

Extruded insulated copper/aluminum busbar with PA12 insulation, standard thickness 0.6±0.1mm, customizable 0.7±0.15mm, UL94 V‑0, operating ‑40℃~150℃. Electrical: leakage <0.5mA @5000V, insulation resistance >500MΩ @1000V. Copper conductivity ≥97% IACS, aluminum alloy ≥60% IACS. All processes except manual punching (cutting, deburring, bending, extrusion, cut‑to‑length) are automatic/semi‑automatic, offering higher efficiency, stable quality, and lower cost. Fast delivery, reliable insulation, wear‑resistant surface, space‑saving. Gradually replacing stamped conductors in new energy applications. Customizable per drawing.

    Product Advantages 

    High‑conductivity materials: High‑purity copper (T2, C1100, etc., ≥97% IACS) or high‑conductivity aluminum alloy (6101, 1060, etc., ≥60% IACS) ensure excellent current‑carrying capacity.

    Quality PA12 insulation: Standard thickness 0.6±0.1mm (range 0.5–0.7mm); customizable 0.7±0.15mm (0.55–0.85mm). Withstand voltage: 4000‑6000V (AC/DC, 1min) at standard thickness, up to 5000‑7000V at custom thickness. V‑0 flame rating, ‑40℃~150℃ operating range, high electrical safety margin.

    Automated manufacturing: Except manual punching, all steps are performed by automatic / semi‑automatic equipment. Compared with traditional labor‑intensive stamped conductors:
    Lead time reduced by >30% for batch orders;
    Consistent insulation thickness and dimensional tolerances, minimal human error;
    Lower overall cost for long‑term mass production, reduced scrap rate.

    Appearance & durability: Smooth, glossy, highly wear‑resistant, no fading or peeling, compact installation.

    Product Display

    Extruded Copper(Aluminum) busbar (1)
    Extruded Copper(Aluminum) busbar (2)
    Extruded Copper(Aluminum) busbar (3)

    Operating Conditions

    Temperature ‑40℃~+150℃, relative humidity ≤95% non‑condensing.

    Applications: distribution cabinets, VFDs, EV battery packs, energy storage, industrial chargers, etc.

    Leakage current and insulation resistance meet stringent requirements.

    Maintenance Instructions

    Check bolt torque and insulation surface for scratches every 6 months.

    Clean with dry soft cloth or mild neutral cleaner; avoid organic solvents (acetone, toluene).

    Avoid prolonged exposure above 150℃ or strong UV (use outdoor protection if needed).

    Service Life

    Designed service life ≥25 years.

    PA12 offers excellent aging and hydrolysis resistance.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper braided connector, Copper Braided Busbar, rigid copper (aluminum) busbars, extruded copper(aluminum) busbars manufacturers and suppliers with high quality and low price. Welcome to contact us.

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