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Flexible Aluminum Braided Wires from China Suppliers & Factory - Lightweight, Corrosion Resistant, Ideal for Grounding & Conduction

Flexible aluminum braided wires, manufactured by trusted suppliers in China, are designed for reliable conduction and grounding connections in various electrical installations, including switchgear, electrical furnaces, and storage batteries. These wires are lightweight, corrosion-resistant, and made from high-quality 5154 aluminum alloy with an aluminum content of ≥96.15%. With a single wire diameter of 0.18mm (AWG 33) and options for 24 or 48 carriers, our wires come in cross-sectional sizes ranging from 10mm² to 50mm². They are perfect for weight-sensitive applications that require flexible grounding or efficient current transfer. Available in convenient rolls, spools, or wooden drums, our products are manufactured in our state-of-the-art factory to ensure the highest quality standards.

    Technical Data

    Material Aluminum wire, 5154, aluminum content ≥ 96.15%
    Single Wire Diameter 0.18mm (AWG 33)
    Carrier Number 24, 48
    Cross Sectional Area 10mm² - 50mm²
    Packing Modes In rolls, on spools or wooden drums

    Product Display

    Aluminum Braided Wires (3)
    Aluminum Braided Wires (1)
    Aluminum Braided Wires (2)
    Aluminum Braided Wires (4)

    Model And Meaning

    Aluminum Braided Wires Model And Meaning

    Customization Upon Request

    Part No. Nominal Cross Section (mm²) Measured Cross Section (Wires) (mm²) Wire Structure
    Strands×Wire Number Per Strand×Layers/Single Wire Diameter (mm)
    Width Approx (mm) Thickness Approx. (mm)
    BGLZ-10 10 9.76 24×16×1/0.18 12.0 1.5
    9.76 48×8×1/0.18 13.0 1.2
    BGLZ-16 16 15.87 24×26×1/0.18 14.0 2.0
    15.87 48×13×1/0.18 18.0 1.5
    BGLZ-25 25 24.41 24×40×1/0.18 16.0 2.2
    16.96 48×20×1/0.18 22.0 1.8
    BGLZ-35 35 35.40 24×58×1/0.18 25.0 4.0
    37.23 24×61×1/0.18 22.0 5.0
    35.40 48×29×1/0.18 40.0 4.0
    BGLZ-50 50 50.05 24×82×1/0.18 30.0 6.0

    Advantages

    Lightweight

    Density approximately 1/3 of copper, significantly reducing overall weight – ideal for lightweight designs.

    Corrosion Resistance

    5154 aluminum alloy offers good atmospheric corrosion resistance, suitable for humid or industrial environments.

    High Flexibility

    Braided structure withstands frequent bending and vibration without fatigue failure.

    Stable Conductivity

    Aluminum content ≥96.15% ensures reliable electrical performance for grounding and low-current transmission.

    Cost Effective

    Lower material cost compared to copper braided wires.

    Customizable

    Carrier number, cross section, length, and terminal processing (copper-aluminum transition terminals, tin-plated terminals, etc.) can be tailored.

    Operating Conditions

    Temperature Range: -40°C to +120°C (dry); -40°C to +80°C (humid or corrosive gas)

    Suitable For: Indoor electrical cabinets, light-duty grounding wires, battery connections, auxiliary furnace connections, mobile equipment grounding.

    Precautions:

    • Not recommended for heavy continuous current applications (aluminum has lower ampacity than copper; derating required for same cross section).
    • Avoid prolonged immersion in strong acids or alkalis.

    Maintenance

    • Regularly inspect for broken strands, loosening, white oxidation (powder), or mechanical damage.

    • Keep terminals clean; when tightening bolts, apply proper torque (aluminum is soft – avoid over-tightening that may deform the wire).

    • If terminal corrosion or increased contact resistance is found, clean or replace promptly.

    • Store in a dry, ventilated place away from moisture and heavy pressure.

    Service Life

    • Under rated load and normal indoor environment (≤80°C), design life ≥8 years.

    • Outdoor or humid environments: approximately 5 years – regular inspection recommended.

    • Replace immediately if obvious broken strands, oxidation powder, or loose terminals appear.

    After-Sales Support & Manufacturing

    Free technical support, custom orders, 24-hour response. Contact Zhejiang Bridgold Copper Tech Co., Ltd.

    Zhejiang Bridgold Copper Science And Technology Co., Ltd. is a professional leader China flexible aluminum connector, braided aluminum connector, aluminum braided connectors, braided aluminum wire, aluminum copper wire connector manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What material is used for the aluminum braided wire?
    The braided wire is manufactured using 5154 aluminum alloy with an aluminum purity content of ≥ 96.15%, ensuring excellent corrosion resistance and electrical reliability.
    What are the key benefits of aluminum braided wire over copper?
    Aluminum braided wire has approximately 1/3 the density of copper, resulting in significant weight savings for lightweight installations and offering a much more cost-effective solution while maintaining reliable conductivity and high flexibility.
    What cross-sectional sizes and configurations are available?
    Standard models range from 10mm² up to 50mm² (such as BGLZ-10, BGLZ-16, BGLZ-25, BGLZ-35, and BGLZ-50) using 24 or 48 carrier configurations with single wire diameters of 0.18mm (AWG 33). Custom dimensions are also available on request.
    What is the operating temperature range and application scope?
    The wire operates reliably in temperatures ranging from -40°C to +120°C in dry conditions, and -40°C to +80°C in humid environments. It is ideal for electrical cabinets, light-duty grounding, battery connections, auxiliary furnace wiring, and mobile equipment grounding.
    What is the expected service life and how should it be maintained?
    Under normal indoor conditions (≤80°C), the design service life is ≥ 8 years (approx. 5 years in humid/outdoor conditions). Regular checks should be performed for strand breakage, loose connections, or white oxidation powder, ensuring terminals are kept clean and bolted with appropriate torque.
    Can custom terminals or special packaging be provided?
    Yes, customization options include copper-aluminum transition terminals, tin-plated terminals, specified lengths, and packing in rolls, on spools, or wooden drums according to customer requirements.