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Flexible Aluminum Braided Wires from China Suppliers | High-Quality Electrical Conduction Factory

Flexible aluminum braided wires are essential for ensuring reliable conduction and grounding in various electrical applications, including switchgear, electrical furnaces, and storage batteries. With a weight-efficient design and exceptional corrosion resistance, these wires, manufactured from premium 5154 aluminum alloy with an aluminum content of ≥96.15%, provide unmatched flexibility. Each wire has a diameter of 0.18mm (AWG 33) and comes in configurations of 24 or 48 strands, with cross-sectional areas ranging from 10mm² to 50mm². These features make them perfect for weight-sensitive applications that require optimal grounding and current transfer. Our factory in China is a leading supplier of high-quality aluminum braided wires, available in rolls, spools, or wooden drums to meet your specific needs.

    Technical Data

    Material
    Aluminum wire, 5154 (Al content ≥ 96.15%)
    Single Wire Diameter
    0.18mm (AWG 33)
    Carrier Number
    24, 48
    Cross Sectional Area
    10mm² - 50mm²
    Packing Modes
    In rolls, on spools, or wooden drums

    Product Display

    Model And Meaning

    Aluminum Braided Wires Model Meaning

    Customization Specifications

    Part No. Nominal Cross Section (mm²) Measured Cross Section (Wires) (mm²) Wire Structure
    Strands × Wire Number Per Strand × Layers / Single Wire Diameter (mm)
    Width Approx. (mm) Thickness Approx. (mm)
    BGLZ-10 10 9.76 24×16×1/0.18 12.0 1.5
    9.76 48×8×1/0.18 13.0 1.2
    BGLZ-16 16 15.87 24×26×1/0.18 14.0 2.0
    15.87 48×13×1/0.18 18.0 1.5
    BGLZ-25 25 24.41 24×40×1/0.18 16.0 2.2
    16.96 48×20×1/0.18 22.0 1.8
    BGLZ-35 35 35.40 24×58×1/0.18 25.0 4.0
    37.23 24×61×1/0.18 22.0 5.0
    35.40 48×29×1/0.18 40.0 4.0
    BGLZ-50 50 50.05 24×82×1/0.18 30.0 6.0

    Advantages

    Lightweight

    Density approximately 1/3 of copper, significantly reducing overall weight – ideal for lightweight designs.

    Corrosion Resistance

    5154 aluminum alloy offers good atmospheric corrosion resistance, suitable for humid or industrial environments.

    High Flexibility

    Braided structure withstands frequent bending and vibration without fatigue failure.

    Stable Conductivity

    Aluminum content ≥96.15% ensures reliable electrical performance for grounding and low-current transmission.

    Cost Effective

    Lower material cost compared to copper braided wires.

    Customizable

    Carrier number, cross section, length, and terminal processing (copper-aluminum transition terminals, tin-plated terminals, etc.) can be tailored.

    Operating Conditions

    • Temperature Range: -40°C to +120°C (dry); -40°C to +80°C (humid or corrosive gas)
    • Suitable For: Indoor electrical cabinets, light-duty grounding wires, battery connections, auxiliary furnace connections, mobile equipment grounding.
    Precautions:

    • Not recommended for heavy continuous current applications (aluminum has lower ampacity than copper; derating required for same cross section).
    • Avoid prolonged immersion in strong acids or alkalis.

    Maintenance

    • Regularly inspect for broken strands, loosening, white oxidation (powder), or mechanical damage.
    • Keep terminals clean; when tightening bolts, apply proper torque (aluminum is soft – avoid over-tightening that may deform the wire).
    • If terminal corrosion or increased contact resistance is found, clean or replace promptly.
    • Store in a dry, ventilated place away from moisture and heavy pressure.

    Service Life

    • Indoor Environment (≤80°C): Under rated load and normal conditions, design life ≥ 8 years.
    • Outdoor or Humid Environments: Approximately 5 years – regular inspection recommended.
    • Replacement Condition: Replace immediately if obvious broken strands, oxidation powder, or loose terminals appear.

    After-Sales & Custom Solutions

    Free technical support, custom orders, 24-hour response. Contact Zhejiang Bridgold Copper Tech Co., Ltd.

    Zhejiang Bridgold Copper Science And Technology Co., Ltd. is a professional leader China flexible aluminum connector, braided aluminum connector, aluminum braided connectors, braided aluminum wire, aluminum copper wire connector manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What material is used for these aluminum braided wires?
    They are manufactured using high-quality 5154 aluminum wire with an aluminum content of ≥ 96.15% and a single wire diameter of 0.18mm (AWG 33).
    What are the main advantages of using aluminum over copper braided wire?
    Aluminum braided wires provide approximately 1/3 the weight of copper at a substantially lower material cost, while offering excellent flexibility and corrosion resistance for grounding applications.
    What applications are best suited for aluminum braided wire?
    They are ideal for indoor electrical cabinets, light-duty grounding, battery connections, auxiliary furnace connections, and mobile equipment grounding.
    Can I order customized sizes, layers, or terminals?
    Yes, we offer tailored manufacturing based on carrier numbers (24, 48), nominal cross-sections (10mm² to 50mm²), overall length, and specialized terminal treatments like copper-aluminum transition or tin plating.
    What is the standard operating temperature range and expected lifespan?
    The operating temperature ranges from -40°C to +120°C in dry conditions (-40°C to +80°C in humid/corrosive settings), delivering an indoor design life of 8 years or more under rated operating parameters.