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Flexible Aluminum Wire Connectors from China Factory | Reliable Suppliers for Electrical and Grounding Applications
Technical Data
Material: Aluminum wire, 5154, aluminum content ≥ 96.15%
Single Wire Diameter: 0.18mm (AWG 33)
Carrier Number: 24, 48
Cross Sectional Area: 10mm² - 50mm²
Packing Modes: in rolls, on spools or wooden drums
Product Display
Model And Meaning
Customized models are available upon request. A typical code includes material, cross section, carrier number and length. Example: ALBC-25-24 means 25mm² aluminum braided connector with 24 carriers.
Advantages
Lightweight design – Aluminum is about 70% lighter than copper, reducing overall equipment weight.
Excellent corrosion resistance – Natural oxide layer protects against industrial atmosphere, humidity and mild chemicals.
High flexibility – Fine multi-strand braiding allows small bending radii and adapts to frequent movement or vibration.
Stable conductivity – 5154 aluminum alloy ensures good electrical conductivity and creep resistance with low voltage drop.
Flexible customization – Cross section, length, terminal type (copper-aluminum transition plate, punched holes, etc.) can be manufactured according to drawings.
Operating Conditions
Operating temperature range: -40℃ to +120℃
Relative humidity: ≤95% (non-condensing)
Suitable environment: Indoor or sheltered locations; avoid direct contact with strong acids, alkalis and organic solvents
Installation method: Bolt fastening with flat and spring washers recommended to prevent loosening
Dynamic applications: Suitable for low-frequency swinging or vibrating equipment (e.g., transformers, furnace electrodes)
Maintenance
Inspect bolt torque every 6 months to ensure no loosening.
Remove dust and dirt using dry compressed air or a soft brush; do not use corrosive cleaners.
Check for broken wires, deformation or discoloration caused by overheating; replace immediately if found.
For long-term storage in humid environments, apply neutral protective oil or take moisture-proof measures.
Service Life
Under normal operating conditions (temperature and humidity within specified range, no severe chemical corrosion, vibration within allowable limits), the design service life of aluminum wire braided connectors is 10 to 15 years.
After-Sales Service
Free technical support: engineering consultation, drawings...
Custom orders: lead time & quality report provided before shipment
Contact Us
Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China aluminum laminated shunts, aluminum laminated flexible connectors, laminated aluminum connectors, aluminum foil laminated connectors, laminated aluminum foil connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.
Frequently Asked Questions
What material is used for flexible aluminum wire connectors?
The connectors are manufactured using high-grade 5154 aluminum wire with an aluminum content of ≥ 96.15%, providing stable conductivity and corrosion resistance.
What is the design service life of these connectors?
Under standard operating conditions (controlled temperature, humidity, and regular vibration ranges), the connectors offer an expected design service life of 10 to 15 years.
What operating temperatures can the connectors handle?
The standard operating temperature range is -40℃ to +120℃, with non-condensing relative humidity tolerance up to 95%.
What are the key advantages of aluminum braided connectors over copper?
Aluminum is approximately 70% lighter than copper, offering substantial weight savings while delivering high flexibility, low voltage drop, and natural corrosion protection.
What routine maintenance is required?
Inspect bolt torque every 6 months to prevent loosening, clean dust using dry compressed air or soft brushes, and periodically check for wire breakage, deformation, or overheating discoloration.
Can cross-sections and terminals be customized?
Yes, customization is available for cross-sections (10mm² to 50mm²), carrier counts, length, and terminal configurations like copper-aluminum transition plates or punched holes.