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Flexible Aluminum Wire Connectors from China - Reliable Suppliers and Factory for Electrical Applications

Discover our high-quality flexible aluminum wires, perfect for a variety of applications including electrical installations, switchgear, electrical furnaces, and storage batteries. As a leading factory and suppliers in China, we provide aluminum braided wires that are lightweight, corrosion-resistant, and designed for exceptional flexibility and vibration absorption. These features make our wires ideal for confined spaces and dynamic environments. With a natural oxide layer, our products ensure long-term reliability, making them a preferred choice for industrial and humid conditions. Choose us for durable and efficient solutions in your electrical needs.

    Technical Data

    Material

    Aluminum wire, 5154, aluminum content ≥ 96.15%

    Single Wire Diameter

    0.18mm (AWG 33)

    Carrier Number

    24, 48

    Cross Sectional Area

    10mm² - 50mm²

    Packing Modes

    In rolls, on spools or wooden drums

    Product Display

    Model And Meaning

    Flexible Aluminum Wire Connectors (5)

    Customized models are available upon request. A typical code includes material, cross section, carrier number and length. Example: ALBC-25-24 means 25mm² aluminum braided connector with 24 carriers.

    Advantages

    Lightweight design Aluminum is about 70% lighter than copper, reducing overall equipment weight.
    Excellent corrosion resistance Natural oxide layer protects against industrial atmosphere, humidity and mild chemicals.
    High flexibility Fine multi-strand braiding allows small bending radii and adapts to frequent movement or vibration.
    Stable conductivity 5154 aluminum alloy ensures good electrical conductivity and creep resistance with low voltage drop.
    Flexible customization Cross section, length, terminal type (copper-aluminum transition plate, punched holes, etc.) can be manufactured according to drawings.

    Operating Conditions

    Operating temperature range: -40℃ to +120℃
    Relative humidity: ≤95% (non-condensing)
    Suitable environment: Indoor or sheltered locations; avoid direct contact with strong acids, alkalis and organic solvents
    Installation method: Bolt fastening with flat and spring washers recommended to prevent loosening
    Dynamic applications: Suitable for low-frequency swinging or vibrating equipment (e.g., transformers, furnace electrodes)

    Maintenance

    Inspect bolt torque every 6 months to ensure no loosening.
    Remove dust and dirt using dry compressed air or a soft brush; do not use corrosive cleaners.
    Check for broken wires, deformation or discoloration caused by overheating; replace immediately if found.
    For long-term storage in humid environments, apply neutral protective oil or take moisture-proof measures.

    Service Life

    Under normal operating conditions (temperature and humidity within specified range, no severe chemical corrosion, vibration within allowable limits), the design service life of aluminum wire braided connectors is 10 to 15 years.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China aluminum laminated shunts, aluminum laminated flexible connectors, laminated aluminum connectors, aluminum foil laminated connectors, laminated aluminum foil connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    What raw material is used for flexible aluminum wire connectors?
    The connectors are manufactured using high-grade 5154 aluminum wire with an aluminum content of ≥ 96.15% and a single wire diameter of 0.18mm (AWG 33) to provide optimal conductivity and flexibility.
    What is the expected service life of these aluminum braided connectors?
    Under standard operating conditions within the specified temperature (-40℃ to +120℃) and humidity (≤95%), the design service life is between 10 to 15 years.
    What are the weight and performance advantages compared to copper connectors?
    Aluminum is approximately 70% lighter than copper, substantially reducing total equipment weight while offering superior natural corrosion resistance, stable conductivity, and high flexibility for vibrating applications.
    Can aluminum flexible connectors be customized according to drawings?
    Yes, full customization is supported. We can tailor cross-sectional areas (10mm² - 50mm²), carrier numbers (24, 48), length, and connection terminal types (such as copper-aluminum transition plates or specific punched holes).
    What maintenance is recommended for optimal operation?
    Bolt torque should be checked every 6 months. Clean dust with dry compressed air or a soft brush without corrosive cleaners, and regularly check for broken strands or discoloration caused by overheating.
    What packaging options are available for shipment?
    Connectors can be packaged in rolls, on spools, or on wooden drums based on your project requirements and shipping specifications.