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Flexible Aluminum Wire Connectors from China Suppliers - High-Quality Factory Solutions for Electrical Applications
Technical Data
Material: Aluminum wire, 5154, aluminum content ≥ 96.15%
Single Wire Diameter: 0.18mm (AWG 33)
Carrier Number: 24, 48
Cross Sectional Area: 10mm² - 50mm²
Packing Modes: In rolls, on spools or wooden drums
Product Display
Model And Meaning
Customized models are available upon request. A typical code includes material, cross section, carrier number and length. Example: ALBC-25-24 means 25mm² aluminum braided connector with 24 carriers.
Advantages
Lightweight design – Aluminum is about 70% lighter than copper, reducing overall equipment weight.
Excellent corrosion resistance – Natural oxide layer protects against industrial atmosphere, humidity and mild chemicals.
High flexibility – Fine multi-strand braiding allows small bending radii and adapts to frequent movement or vibration.
Stable conductivity – 5154 aluminum alloy ensures good electrical conductivity and creep resistance with low voltage drop.
Flexible customization – Cross section, length, terminal type (copper-aluminum transition plate, punched holes, etc.) can be manufactured according to drawings.
Operating Conditions
Operating temperature range: -40℃ to +120℃
Relative humidity: ≤95% (non-condensing)
Suitable environment: Indoor or sheltered locations; avoid direct contact with strong acids, alkalis and organic solvents
Installation method: Bolt fastening with flat and spring washers recommended to prevent loosening
Dynamic applications: Suitable for low-frequency swinging or vibrating equipment (e.g., transformers, furnace electrodes)
Maintenance
Inspect bolt torque every 6 months to ensure no loosening.
Remove dust and dirt using dry compressed air or a soft brush; do not use corrosive cleaners.
Check for broken wires, deformation or discoloration caused by overheating; replace immediately if found.
For long-term storage in humid environments, apply neutral protective oil or take moisture-proof measures.
Service Life
Under normal operating conditions (temperature and humidity within specified range, no severe chemical corrosion, vibration within allowable limits), the design service life of aluminum wire braided connectors is 10 to 15 years.
After-Sales Service
Free technical support: Engineering consultation, drawings...
Custom orders: Lead time & quality report provided before shipment
Contact Us
Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China aluminum laminated shunts, aluminum laminated flexible connectors, laminated aluminum connectors, aluminum foil laminated connectors, laminated aluminum foil connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.
Frequently Asked Questions (FAQ)
What raw material is used for these flexible connectors?
We utilize high-grade 5154 aluminum wire with an aluminum content of ≥ 96.15%, which provides optimal electrical conductivity, excellent corrosion resistance, and high creep resistance.
What is the standard operating temperature range?
The connectors are engineered to work stably in temperature environments ranging from -40℃ to +120℃ with relative humidity ≤ 95% (non-condensing).
What is the expected service life under standard conditions?
Under normal operating conditions without severe chemical exposure and excessive vibration, the design service life ranges from 10 to 15 years.
Can I order customized cross-sectional areas and lengths?
Yes, full customization is supported. We can customize cross-sectional areas (10mm² - 50mm²), carrier numbers (24, 48), length, and specific terminal styles like copper-aluminum transition plates or punched hole patterns based on your drawings.
What maintenance routine is suggested for these connectors?
It is recommended to inspect bolt torque every 6 months, clean surface dust using dry compressed air, and periodically inspect for any strand breakage or thermal discoloration.
What packaging options are available for shipment?
Products are securely packaged in rolls, on spools, or on wooden drums depending on your specification and shipping requirements.