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Flexible Aluminum Wire Connectors

The flexible aluminum wires can be used for flexible conduction and grounding connection of electrical installation, switchgear, electrical furnace, storage battery, etc. The aluminum braided wires have small weight and corrosion resistance. They offer excellent flexibility and vibration absorption, making them ideal for confined spaces and dynamic applications. Their natural oxide layer ensures long-term reliability in industrial or humid environments.

    Technical Data

    Material: Aluminum wire, 5154, aluminum content ≥ 96.15%

    Single Wire Diameter: 0.18mm (AWG 33)

    Carrier Number: 24, 48

    Cross Sectional Area: 10mm² - 50mm²

    Packing Modes: in rolls, on spools or wooden drums

    Product Display

    Flexible Aluminum Wire Connectors  (1)
    Flexible Aluminum Wire Connectors  (3)
    Flexible Aluminum Wire Connectors  (4)
    Flexible Aluminum Wire Connectors  (4)

    Model And Meaning

    Flexible Aluminum Wire Connectors  (5)

    Customized models are available upon request. A typical code includes material, cross section, carrier number and length. Example: ALBC-25-24 means 25mm² aluminum braided connector with 24 carriers.

    Advantages

    Lightweight design  – Aluminum is about 70% lighter than copper, reducing overall equipment weight.

    Excellent corrosion resistance  – Natural oxide layer protects against industrial atmosphere, humidity and mild chemicals.

    High flexibility  – Fine multi-strand braiding allows small bending radii and adapts to frequent movement or vibration.

    Stable conductivity  – 5154 aluminum alloy ensures good electrical conductivity and creep resistance with low voltage drop.

    Flexible customization  – Cross section, length, terminal type (copper-aluminum transition plate, punched holes, etc.) can be manufactured according to drawings.

    Operating Conditions

    Operating temperature range:  -40℃ to +120℃

    Relative humidity: ≤95% (non-condensing)

    Suitable environment:  Indoor or sheltered locations; avoid direct contact with strong acids, alkalis and organic solvents

    Installation method:  Bolt fastening with flat and spring washers recommended to prevent loosening

    Dynamic applications:  Suitable for low-frequency swinging or vibrating equipment (e.g., transformers, furnace electrodes)

    Maintenance

    Inspect bolt torque every 6 months to ensure no loosening.

    Remove dust and dirt using dry compressed air or a soft brush; do not use corrosive cleaners.

    Check for broken wires, deformation or discoloration caused by overheating; replace immediately if found.

    For long-term storage in humid environments, apply neutral protective oil or take moisture-proof measures.

    Service Life

    Under normal operating conditions (temperature and humidity within specified range, no severe chemical corrosion, vibration within allowable limits), the design service life of aluminum wire braided connectors is 10 to 15 years.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China aluminum laminated shunts, aluminum laminated flexible connectors, laminated aluminum connectors, aluminum foil laminated connectors, laminated aluminum foil connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

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