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Flexible Bare Copper Foil Laminated Connectors

BGTBR(X) type flexible copper foil laminated connector consists of C11000 copper foils, the both ends of which are press-welded together. The welding process is also called molecular diffusion welding which makes the lamination pressed and heated with each other, and then the contact area is shaped.

Thus the laminated copper foil connector is an excellent electrical conductor, so the laminated copper foil connectors are normally used in new-energy vehicles, switchgear industries, power plants, cathodic protection, bus ducts, transformer, vacuum circuit breaker, resistance welding engineering, electric locomotives and furnaces, etc.

Most of the laminated copper foil connectors are customized according to the drawing.

    Technical Data

    Material: C11000 copper foil, copper content ≥ 99.95%

    Single Foil Thickness:
    · 0.03mm
    · 0.05mm
    · 0.10mm (standard)
    · 0.20mm
    · 0.30mm
    · 0.40mm
    · 0.50mm

    Finish: no plating, tin plating, nickel plating, silver plating

    Cross Sectional Area: 1.5mm² - 5000mm²

    When you place an order, please specify:
    · Length (L)×Width (W)×Thickness (T)
    · Connector Shape & Hole Type
    · Hole Diameter (d)
    · Single Foil Thickness (default 0.10mm)

    Product Display

    Flexible Bare Copper Foil Laminated Connectors (1)
    Flexible Bare Copper Foil Laminated Connectors (2)
    Flexible Bare Copper Foil Laminated Connectors (4)
    Flexible Bare Copper Foil Laminated Connectors (3)
    Flexible Bare Copper Foil Laminated Connectors (7)
    Flexible Bare Copper Foil Laminated Connectors (6)

    Model And Meaning

    Flexible Bare Copper Foil Laminated Connectors (5)

    Product Advantages

    Compact & space-saving design  – fits into small installation spaces; soft-state forming adapts to dynamic movements, vibrations, and misalignment.

    High welding quality  – molecular diffusion welding eliminates re-welding, providing high joint strength and consistent conductivity.

    Easy installation  – flexible section reduces terminal stress; no special tooling required.

    Various flexible part schemes  – straight, offset, angled, or stepped configurations to match any equipment layout and movement state.

    Forming (soft-state) position customization  – the exact bending position of the flexible area can be tailored to meet unique spatial constraints.

    Finish options  – no-plating for cost-effective high conductivity; tin, nickel, or silver plating for corrosion resistance and soldering needs.

    Operating Conditions

    Temperature range: -40°C to +200°C.

    Suitable for indoor/outdoor  use in clean, non-corrosive atmospheres; avoid direct chemical exposure.

    Withstands high vibration  (EVs, rail transit) and frequent thermal cycling.

    Current capacity  depends on cross-sectional area & ambient temperature, engineering consultation recommended.

    Maintenance & Service Life

    Maintenance: Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist (already listed above – keep as is)

    Before ordering, please confirm:

    Overall dimensions (L × W × T)

    Connector shape (straight/offset/angled/stepped) and flexible part position

    Hole diameter (d), quantity, and type

    Single foil thickness (default 0.10mm)

    Surface finish (no plating / tin / nickel / silver)

    Cross-sectional area or rated current

    Operating conditions (temperature, vibration, movement)

    Quantity and 2D drawing (PDF/DWG)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper wire connector, Copper Busbar, Copper Foil Laminated Connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

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