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Flexible Copper Foil Laminated Connectors with PVC Insulation - China Factory Suppliers for Superior Electrical Performance

Introducing our high-quality laminated copper foil connectors, available from reputable China suppliers and trusted factory. Upon request, these connectors can be insulated using PVC heat-shrinkable tubes or PVC dip coating, providing exceptional durability and performance. Both insulation options offer superior resistance to oxidation and corrosion, meeting the strict insulation requirements of various electrical components. Notably, our PVC dip coating boasts enhanced flexibility and abrasion resistance compared to heat-shrinkable tubes, ensuring complete insulation even for flexible laminated copper connectors in irregular shapes. Choose our products for reliable and efficient electrical solutions.

    Technical Data

    Material: C11000 copper foil, copper content ≥ 99.95%

    Single Foil Thickness:
    · 0.03mm
    · 0.05mm
    · 0.10mm (standard)
    · 0.20mm
    · 0.30mm
    · 0.40mm
    · 0.50mm

    Finish: no plating, tin plating, nickel plating, silver plating

    Cross Sectional Area: 1.5mm² - 5000mm²

    Product Display

    Model And Meaning

    Flexible Copper Foil Laminated Connectors with Insulation 6

    Product Advantages

    Compact & space-saving design – fits into small installation spaces; soft-state forming adapts to dynamic movements, vibrations, and misalignment.

    High welding quality – molecular diffusion welding eliminates re-welding, providing high joint strength and consistent conductivity.

    Various flexible part schemes – straight, offset, angled, or stepped configurations to match any equipment layout and movement state.

    Forming (soft-state) position customization – the exact bending position of the flexible area can be tailored to meet unique spatial constraints.

    Finish options – no-plating for cost-effective high conductivity; tin, nickel, or silver plating for corrosion resistance and soldering needs.

    Insulation methods – PVC heat-shrinkable tube (thin profile, easy application) or PVC dip coating (superior flexibility and abrasion resistance, ideal for irregular shapes).

    Operating Conditions

    Temperature range: -40°C to +200°C.

    Suitable for indoor/outdoor use in clean, non-corrosive atmospheres; avoid direct chemical exposure.

    Withstands high vibration (EVs, rail transit) and frequent thermal cycling.

    Current capacity depends on cross-sectional area & ambient temperature, engineering consultation recommended.

    Maintenance & Service Life

    Maintenance: Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist (already listed above – keep as is)

    Before ordering, please confirm:

    • Overall dimensions (L × W × T)

    • Connector shape (straight/offset/angled/stepped) and flexible part position

    • Hole diameter (d), quantity, and type

    • Single foil thickness (default 0.10mm)

    • Surface finish (no plating / tin / nickel / silver)

    • Insulation requirements: type (heat-shrink / dip coating), color (black default), full coverage, no damage; dip coating flexibility & abrasion resistance can be customized

    • Cross-sectional area or rated current

    • Operating conditions (temperature, vibration, movement)

    • Quantity and 2D drawing (PDF/DWG)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper wire connector, Copper Busbar, Copper Foil Laminated Connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    What raw copper material is used in these flexible laminated connectors?
    We use high-grade C11000 copper foil with a purity copper content ≥ 99.95%, guaranteeing maximum electrical conductivity and superior flexibility.
    What are the available insulation options for flexible copper foil connectors?
    We provide PVC heat-shrinkable tubing (for thin profiles and easy application) and PVC dip coating (for enhanced flexibility, superior abrasion resistance, and complex irregular shapes).
    How are the contact ends bonded together?
    The contact areas are bonded via molecular diffusion welding without secondary solder/flux, delivering high mechanical joint strength and minimal electrical resistance.
    Can connectors be customized according to specific drawings?
    Yes, we provide full customization based on your 2D/3D CAD drawings (PDF/DWG), including flexible forming shapes (offset, angled, stepped), hole sizes, overall dimensions, and surface finishes.
    What surface finishes are available for contact surfaces?
    We offer bare (no plating) copper, tin plating, nickel plating, and silver plating to satisfy different anti-oxidation, corrosion resistance, and operational requirements.
    What is the expected operating temperature and lifespan?
    The connectors operate reliably between -40°C and +200°C with an expected service life exceeding 20 years under normal industrial conditions.