Catalog
Leave Your Message
Products Categories
Featured Products

Flexible Copper Wire Connectors from China Suppliers | Insulated Braided Copper Connectors Factory

Discover our high-quality flexible copper wire connectors, crafted from durable flexible copper braids and stranded fine copper wires. Each connector features welded ends on both sides for reliable contact areas, making them ideal for use as earthing straps. Our connectors are manufactured in accordance with the standard GB/T6313.2-1992, utilizing Cu-ETP wires to ensure superior performance. As a leading China supplier and factory, we offer flexible copper wire connectors that can be customized with various insulating materials in different colors to meet your specific needs. Whether you require certain insulation classes, temperature grades, voltage ratings, or flame retardant specifications, we have the perfect solution for you. Trust our expertise and quality for all your copper connector needs.

    Insulating Material Options

    We can provide the following insulating materials for copper braided connectors:

    1 PVC heat-shrinkable tube
    2 PVC cold-shrinkable tube
    3 Extruded PVC tube
    4 PVC non-shrinkable tube
    5 Extruded TPE tube
    6 Glass fiber tube
    7 Silicone rubber tube
    8 Silicone rubber glass fiber tube
    9 Silicone rubber heat-shrinkable tube
    Each insulation type can be supplied in different colors (e.g., black, red, yellow, green, blue) and thicknesses according to your application.

    Product Display

    Additional Material Information

    Base Conductor

    Annealed Cu‑ETP wires (C11000, copper content ≥99.95%), braided per GB/T6313.2-1992.

    End Termination

    Welded and hot-dip tinned for secure, low-resistance contact.

    Insulation Materials

    PVC (general purpose), TPE (flexible & halogen-free), glass fiber (high temperature), silicone rubber (flexible & high temp), silicone rubber + glass fiber (mechanical & thermal protection).

    Technical Data (Typical)

    Single Wire Diameter

    0.05 mm – 0.254 mm (AWG 44 to 30), default 0.15 mm.

    Cross Sectional Area

    1.5 mm² – 6000 mm² (Copper Braided Connectors)
    1.5 mm² – 2000 mm² (Copper Stranded Connectors)

    Temperature Range

    Depends on insulation material selected.

    Voltage Rating

    600V to 1500V with PVC insulation (depending on wall thickness and grade). Higher ratings available for silicone/glass fiber.

    Operating Conditions

    • Suitable for indoor and outdoor applications with appropriate insulation.
    • Withstands vibration, flexing, and moderate chemical exposure depending on insulation choice.
    • Flame retardant ratings available (e.g., UL94 V-0 for PVC and silicone).
    • Do not exceed maximum continuous operating temperature of the selected insulation.

    Maintenance & Service Life

    Maintenance

    Periodically inspect insulation for cracks, abrasion, or discoloration. Clean with a dry cloth or mild detergent – avoid solvents that may damage the insulation.

    Service Life

    Base copper braid >20 years under normal conditions; insulation life varies by material.

    Replacement Criteria

    Replace when insulation becomes brittle, cracked, or melted; or if copper braid shows severe oxidation or broken strands.

    After-Sales Service & Ordering Information

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment.

    When Placing an Order, Please Specify:
    • Cross sectional area and length (L)
    • Insulation type and color
    • Temperature / voltage / flame retardant class required
    • End termination type (welded & tinned as standard)
    • Single wire diameter (default 0.15 mm)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional manufacturer and supplier of copper braided connectors, earthing straps, shunts, and busbars with high quality and competitive price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    Q1: What insulation materials are available for flexible copper braided connectors?
    We provide multiple insulation options including PVC heat-shrinkable, cold-shrinkable, extruded, and non-shrinkable tubes, extruded TPE tubes, glass fiber tubes, silicone rubber tubes, silicone rubber glass fiber tubes, and silicone heat-shrinkable tubes in various colors and wall thicknesses.
    Q2: What is the copper purity and standard of the base conductor?
    Our flexible connectors use annealed Cu-ETP wires (C11000 grade) with a copper content ≥99.95%, braided in compliance with GB/T6313.2-1992 standards.
    Q3: What cross-sectional areas and wire diameters are available?
    Single wire diameters range from 0.05 mm to 0.254 mm (AWG 44 to 30), with a default of 0.15 mm. Cross-sectional areas range from 1.5 mm² to 6000 mm² for braided connectors, and 1.5 mm² to 2000 mm² for stranded connectors.
    Q4: How are the contact ends terminated?
    The end terminations are welded and hot-dip tinned as standard to ensure high mechanical strength, corrosion resistance, and low-resistance electrical contact.
    Q5: What is the expected service life and when should connectors be replaced?
    The base copper braid has an expected service life exceeding 20 years under normal operating conditions. Connectors should be replaced if insulation shows brittleness, cracks, or melting, or if the copper braid exhibits severe oxidation or broken strands.
    Q6: What information is required to order custom insulated copper connectors?
    Please specify the cross-sectional area, overall length (L), insulation type & color, operating temperature/voltage/flame retardant requirements, end termination type, and preferred single wire diameter.