Catalog
Leave Your Message
Products Categories
Featured Products

Flexible Copper Wire Connectors with Insulation - China Suppliers & Factory for Earthing Straps

Our flexible copper wire connectors, produced by a leading China factory, are crafted from high-quality flexible copper braids and stranded fine copper wires. Each connector features welded ends for reliable contact areas, making them ideal for use as earthing straps. These connectors are constructed using Cu-ETP wires, meticulously braided in accordance with the standard GB/T6313.2-1992, ensuring exceptional performance and durability.

As trusted suppliers in the industry, we offer flexible copper wire connectors that can be customized with various insulating materials in different colors to meet specific requirements. Our products cater to various insulation classes, temperature grades, voltage classes, and flame retardant ratings, ensuring compliance with all safety standards.

    Insulating Material Options

    We can provide the following insulating materials for copper braided connectors:

    1 PVC heat-shrinkable tube
    2 PVC cold-shrinkable tube
    3 Extruded PVC tube
    4 PVC non-shrinkable tube
    5 Extruded TPE tube
    6 Glass fiber tube
    7 Silicone rubber tube
    8 Silicone rubber glass fiber tube
    9 Silicone rubber heat-shrinkable tube
    Each insulation type can be supplied in different colors (e.g., black, red, yellow, green, blue) and thicknesses according to your application.

    Product Display

    Additional Material Information

    Base Conductor
    Annealed Cu‑ETP wires (C11000, copper content ≥99.95%), braided per GB/T6313.2-1992.
    End Termination
    Welded and hot-dip tinned for secure, low-resistance contact.
    Insulation Materials
    PVC (general purpose), TPE (flexible & halogen-free), glass fiber (high temperature), silicone rubber (flexible & high temp), silicone rubber + glass fiber (mechanical & thermal protection).

    Technical Data (Typical)

    Single Wire Diameter
    0.05 mm – 0.254 mm (AWG 44 to 30), default 0.15 mm.
    Cross Sectional Area
    1.5 mm² – 6000 mm² (Copper Braided Connectors)
    1.5 mm² – 2000 mm² (Copper Stranded Connectors)
    Temperature Range
    Depends on material selection.
    Voltage Rating
    600V to 1500V with PVC insulation (depending on wall thickness and grade). Higher ratings available for silicone/glass fiber.

    Operating Conditions

    • Suitable for indoor and outdoor applications with appropriate insulation.
    • Withstands vibration, flexing, and moderate chemical exposure depending on insulation choice.
    • Flame retardant ratings available (e.g., UL94 V-0 for PVC and silicone).
    • Do not exceed maximum continuous operating temperature of the selected insulation.

    Maintenance & Service Life

    Maintenance
    Periodically inspect insulation for cracks, abrasion, or discoloration. Clean with a dry cloth or mild detergent – avoid solvents that may damage the insulation.
    Service Life
    Base copper braid >20 years under normal conditions; insulation life varies by material.
    Replacement Criteria
    Replace when insulation becomes brittle, cracked, or melted, or if the copper braid shows severe oxidation or broken strands.

    After-Sales Service

    • Free technical support: engineering consultation, drawings, and custom technical assistance.
    • Custom orders: detailed lead time and comprehensive quality reports provided before shipment.

    Ordering Information

    When placing an order, please specify:

    • Cross sectional area and length (L)
    • Insulation type and color
    • Temperature / voltage / flame retardant class required
    • End termination type (welded & tinned as standard)
    • Single wire diameter (default 0.15 mm)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional manufacturer and supplier of copper braided connectors, earthing straps, shunts, and busbars with high quality and competitive price. Welcome to contact us.

    Frequently Asked Questions

    Q1 What insulation material options are available?

    We provide multiple insulation options including PVC heat-shrinkable/cold-shrinkable/extruded/non-shrinkable tubes, extruded TPE tubes, glass fiber tubes, silicone rubber tubes, silicone rubber glass fiber tubes, and silicone rubber heat-shrinkable tubes in various colors and thicknesses.

    Q2 What are the conductor specifications and copper purity?

    The base conductor is manufactured using Annealed Cu‑ETP wires (C11000) with a copper content ≥99.95%, braided in compliance with the GB/T6313.2-1992 standard.

    Q3 What cross-sectional area and wire diameters can be manufactured?

    Single wire diameters range from 0.05 mm to 0.254 mm (AWG 44 to 30, standard 0.15 mm). Cross-sectional areas range from 1.5 mm² to 6000 mm² for braided connectors and 1.5 mm² to 2000 mm² for stranded connectors.

    Q4 What voltage and flame retardant ratings do these connectors offer?

    Connectors with PVC insulation offer voltage ratings from 600V to 1500V depending on wall thickness, with higher voltage ratings available using silicone or glass fiber. Flame retardant ratings such as UL94 V-0 are also available.

    Q5 What is the estimated service life and maintenance requirement?

    The base copper braid offers an operational lifespan exceeding 20 years under normal operating conditions. Regular maintenance requires periodic visual inspection for wear/cracking and cleaning with a dry cloth or mild detergent (avoiding solvents).

    Q6 What parameters should be provided when requesting a quote or custom order?

    Please provide the cross-sectional area, overall length (L), insulation type and color, required temperature/voltage/flame retardant classes, end termination specifications, and single wire diameter.