Catalog
Leave Your Message
Products Categories
Featured Products

Flexible Copper Wire Connectors with Lugs

The Flexible Copper Wire Connectors with Lugs are manufactured from high-purity Cu-ETP wires (C11000, copper content ≥99.95%) with solderless pressed lugs on both ends. This design is ideal for smaller cross-sectional areas (1.5 – 500 mm²). They provide an economical solution for low‑current applications, while a wide range of stock sizes and lug types are available to meet most industrial requirements. Standard single wire diameter is 0.15 mm, and custom options (tin, nickel or silver plating, different wire diameters) are offered. Each connector is made per GB/T 6313.2‑1992, ensuring reliable flexibility and conductivity.

    Technical Data

    Material: annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: bare, tin plating, nickel plating, silver plating

    Single Wire Diameter:
    0.05mm (AWG 44)
    · 0.07mm (AWG 41)
    · 0.10mm (AWG 38)
    · 0.12mm
    · 0.127mm (AWG 36)
    · 0.15mm (standard)
    · 0.20mm (AWG 32)
    · 0.25mm
    · 0.254mm (AWG 30)

    Cross Sectional Area: 1.5mm2 - 500mm2

    When you place an order, please specify:
    · Cross Sectional Area
    · Length between holes (L)
    · Lug Type
    · Hole Diameter (d)
    · Single Wire Diameter (default 0.15mm)

    Product Display

    Flexible Copper Wire Connectors with Lugs (7)
    Flexible Copper Wire Connectors with Lugs (3)
    Flexible Copper Wire Connectors with Lugs (4)
    Flexible Copper Wire Connectors with Lugs (2)
    Flexible Copper Wire Connectors with Lugs (5)
    Flexible Copper Wire Connectors with Lugs (6)

    Model And Meaning

    Flexible Copper Wire Connectors with Lugs (1)

    Customization Upon Request

    Part No.

    Cross Section (mm2)

    W Approx. (mm)

    L (mm)

    d (mm)

    BGTZ(X)-1.5/L/d/SC

    1.5

    4.0

    According to your request

    According to your request

    BGTZ(X)-2/L/d/SC

    2

    5.0

    BGTZ(X)-2.5/L/d/SC

    2.5

    6.0

    BGTZ(X)-4/L/d/SC

    4

    7.0

    BGTZ(X)-6/L/d/SC

    6

    10.0

    BGTZ(X)-8/L/d/SC

    8

    12.0

    BGTZ(X)-10/L/d/SC

    10

    15.0

    BGTZ(X)-12/L/d/SC

    12

    20.0

    BGTZ(X)-14/L/d/SC

    14

    20.0

    BGTZ(X)-16/L/d/SC

    16

    22.0

    BGTZ(X)-20/L/d/SC

    20

    20.0

    25.0

    BGTZ(X)-25/L/d/SC

    25

    22.0

    30.0

    BGTZ(X)-35/L/d/SC

    35

    23.0

    38.0

    BGTZ(X)-50/L/d/SC

    50

    23.0

    32.0

    50.0

    BGTZ(X)-70/L/d/SC

    70

    32.0

    40.0

    41.0

    BGTZ(X)-95/L/d/SC

    95

    34.0

    BGTZ(X)-100/L/d/SC

    100

    33.0

    40.0

    51.0

    BGTZ(X)-120/L/d/SC

    120

    34.0

    BGTZ(X)-150/L/d/SC

    150

    35.0

    42.0

    52.0

    BGTZ(X)-185/L/d/SC

    185

    36.0

    53.0

    BGTZ(X)-200/L/d/SC

    200

    37.0

    53.0

    93.0

    BGTZ(X)-250/L/d/SC

    250

    39.0

    54.0

    BGTZ(X)-300/L/d/SC

    300

    41.0

    55.0

    94.0

    BGTZ(X)-400/L/d/SC

    400

    45.0

     

     

    57.0

     

     

    95.0

     

     

    BGTZ(X)-500/L/d/SC

    500

    49.0

     

     

    59.0

     

     

    96.0

     

     

    Product Advantages

    Economical solution for low current applications  – For control circuits, auxiliary grounding, and signal bonding where current ratings are moderate, this lug‑type connector offers reliable performance at a lower cost compared to heavy-duty compression terminals.

    High flexibility & vibration absorption  – The stranded fine wires dampen mechanical stress, prevent fatigue failure at rigid connection points, and compensate for thermal expansion, making the connector ideal for dynamic or space-limited installations.

    Wide compatibility  – Stock sizes (1.5mm² -500mm²) and common lug types (ring, fork, flag, rectangular) meet most industrial needs, with full customization available for non-standard requirements.

    Multiple plating options  – Choose from bare, tin, nickel, or silver plating to match your specific temperature range and corrosion environment.

    Operating Conditions

    Temperature range: -40°C to +200°C (depends on plating)

    suitable for indoor & protected outdoor use

    Excellent for high-vibration & dynamic applications

    Maintenance & Service Life

    Maintenance:  Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    Replace if:  ferrule cracks, overheating discoloration, or broken braid strands.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist (already listed above – keep as is)

    Cross section, length (L), ferrule & hole type, hole diameter (d), single wire diameter (default 0.15 mm)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper braided connector, Copper Braided Busbar, copper braid connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    contact us

    Need a Consultation? Contact Us 24/7