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Flexible Copper Wire Connectors with Welded Ends - China Suppliers & Factory for Reliable Grounding Solutions

Introducing our high-quality flexible copper braided connectors, meticulously crafted from premium flexible copper braids. Each connector features welded ends on both sides, designed for optimal contact areas, and is finished with hot-dip tinning for enhanced durability. Manufactured in China according to the GB/T6313.2-1992 standard, our flexible copper braids utilize Cu-ETP wires, ensuring superior flexibility, exceptional conductivity, and dependable grounding connections. As a leading supplier and factory, we provide solutions perfect for applications that demand reliable performance and high conductivity. Choose our flexible copper braided connectors for an unparalleled grounding experience.

    Technical Data

    Material: annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: bare, tin plating

    Single Wire Diameter:

    • 0.05mm (AWG 44)
    • 0.07mm (AWG 41)
    • 0.10mm (AWG 38)
    • 0.12mm
    • 0.127mm (AWG 36)
    • 0.15mm (standard)
    • 0.20mm (AWG 32)
    • 0.25mm
    • 0.254mm (AWG 30)

    Cross Sectional Area: 1.5mm2 - 500mm2

    When you place an order, please specify:

    • Cross Sectional Area
    • Length between holes (L)
    • Hole Diameter (d)
    • Single Wire Diameter (default 0.15mm)
    • End Type

    Product Display

    Model And Meaning

    Flexible Copper Wire Connectors with Welded Ends 5

    Customization Upon Request

    Part No. Cross Section (mm2) W Approx. (mm) L1 (mm) d (mm) L (mm)
    BGTZ(X)J-6/L/d/A 6 13.0 18 6.5 100
    120
    150
    200
    225
    250
    300
    400
    500
    600
    800
    1000
    BGTZ(X)J-10/L/d/A 10 13.0 18 6.5
    BGTZ(X)J-16/L/d/A 16 15.0 18 6.5, 8.5
    BGTZ(X)J-25/L/d/A 25 23.0 28 6.5, 8.5, 10.5, 12.5
    BGTZ(X)J-30/L/d/A 30 23.0 28 6.5, 8.5, 10.5, 12.5
    BGTZ(X)J-35/L/d/A 35 23.0 28 6.5, 8.5, 10.5, 12.5, 16.5, 18.5
    40.0 42.5 6.5, 8.5, 10.5, 12.5, 16.5, 18.5, 22.5, 25.5
    BGTZ(X)J-50/L/d/A 50 28.0 33 6.5, 8.5, 10.5, 12.5, 16.5, 18.5
    BGTZ(X)J-70/L/d/A 70 28.0 33 6.5, 8.5, 10.5, 12.5, 16.5, 18.5
    40.0 42.5 6.5, 8.5, 10.5, 12.5, 16.5, 18.5, 22.5, 25.5
    BGTZ(X)J-100/L/d/A 100 40.0 42.5 6.5, 8.5, 10.5, 12.5, 16.5, 18.5, 22.5, 25.5
    50.0 55 6.5, 8.5, 10.5, 12.5, 16.5, 18.5, 22.5, 25.5, 30.5

    Key Advantages

    High Conductivity – Made of Cu-ETP oxygen-free copper (≥99.95%), extremely low electrical resistance.

    Excellent Flexibility – Braided structure absorbs vibration and movement, ideal for dynamic connections.

    Robust Ends – Welded + hot-dip tinned ends provide low contact resistance and corrosion resistance.

    Highly Customizable – Cross section, hole pitch, hole diameter, single wire diameter, end type.

    Operating Conditions

    • Temperature range: -40°C to +200°C (depends on plating)

    • Suitable for indoor & protected outdoor use

    • Excellent for high-vibration & dynamic applications

    Maintenance & Service Life

    Maintenance: Periodic visual check for damage/corrosion; clean with dry air or soft brush.

    Service life: >20 years under normal conditions. Frequent flexing reduces life.

    Replace if: ferrule cracks, overheating discoloration, or broken braid strands.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Ordering Checklist

    Cross section, length (L), ferrule & hole type, hole diameter (d), single wire diameter (default 0.15 mm)

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper braided connector, Copper Braided Busbar, copper braid connectors manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    What materials are used for these flexible copper wire connectors?

    They are made of high-purity annealed Cu-ETP wires (C11000) with a copper content of ≥ 99.95%, offering bare or tin-plated finishes for superior electrical performance.

    What is the operating temperature range for these braided connectors?

    The connectors are rated for temperatures ranging from -40°C to +200°C (depending on the surface plating selected), making them ideal for high-vibration and dynamic electrical environments.

    Can the cross-sectional area and hole sizes be customized?

    Yes, full customization is available. Cross-sectional areas range from 1.5mm2 to 500mm2, and length, hole pitch, hole diameter, single wire diameter, and end types can all be tailored to your specifications.

    What are the main advantages of welded ends?

    Welded and hot-dip tinned ends ensure exceptionally low contact resistance, excellent mechanical integrity, and high resistance to corrosion and environmental degradation.

    What is the expected service life and maintenance requirement?

    Under normal conditions, the expected service life is over 20 years. Maintenance only requires periodic visual checks for damage or corrosion, and routine cleaning with dry air or a soft brush.

    What information is required when placing a custom order?

    Please specify the cross-sectional area, length between holes (L), hole diameter (d), single wire diameter (default is 0.15 mm), and your preferred end configuration.