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Hard Drawn Copper Stranded Wires - High Strength Electrical Conductors from China Suppliers and Factory

BGJT(X) type hard drawn copper stranded wires, produced by reputable suppliers in China, are designed with larger diameters and enhanced breaking loads, making them ideal electrical conductors for various applications. These wires comply with the TB/T3111-2005 standard and feature single wire diameters ranging from 1.70 to 2.85mm, with a nominal cross-section of 16 to 400mm². Available in both bare and tin-plated finishes, these high-quality wires deliver exceptional tensile strength and conductivity. They are particularly well-suited for electrified railway catenary systems, overhead transmission lines, grounding, and heavy-duty electrical connections. Choose our factory for reliable solutions that meet your electrical wiring needs.

    Technical Data

    Material: Annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish: Bare, Tin plating

    Single Wire Diameter: 1.70mm – 2.85mm

    Cross Sectional Area: 16mm² – 400mm²

    Packing Modes: In rolls, on spools or wooden drums

    Product Display

    Model And Meaning

    Hard Drawn Copper Stranded Wires 3

    Customization Upon Request

    Part No.

    Nominal Cross Section (mm²)

    Measured Cross Section (Wires) (mm²)

    Wire Structure
    Strands×Wire Number Per Strand×Layers/Single Wire Diameter (mm)

    Outer Diameter Approx. (mm)

    Weight Approx. (kg/km)

    BGJT(X)-16

    16

    1.159

    7/1.70

    5.10

    143

    BGJT(X)-25

    25

    0.735

    7/2.14

    6.42

    226

    BGJT(X)-35

    35

    0.528

    7/2.52

    7.56

    314

    BGJT(X)-50

    50

    0.371

    7/3.00

    9.00

    445

    BGJT(X)-70

    70

    0.263

    19/2.14

    10.70

    618

    BGJT(X)-95

    95

    0.197

    19/2.52

    12.60

    852

    BGJT(X)-120

    120

    0.154

    19/2.80

    14.00

    1057

    BGJT(X)-150

    150

    0.121

    19/3.15

    15.75

    1339

    BGJT(X)-185

    185

    0.100

    37/2.52

    17.64

    1660

    BGJT(X)-240

    240

    0.077

    37/2.85

    19.95

    2123

    BGJT(X)-300

    300

    0.064

    37/3.15

    21.70

    2594

    BGJT(X)-400

    400

    0.062

    61/2.85

    25.65

    3502

    Advantages

    High Breaking Load: Manufactured with larger single wire diameters (1.70–2.85mm), providing significantly higher breaking load than fine-strand wires. Fully compliant with TB/T3111-2005, suitable for electrified railway catenary messenger wires, droppers, and long-span overhead lines.

    High Tensile Strength: Hard-drawing process ensures mechanical strength meeting strict railway standards.

    Excellent Conductivity: Copper content ≥99.95% ensures conductivity ≥97% IACS, reducing line losses.

    Corrosion Resistance Option: Tin-plated finish resists sulfurization and humid corrosion, extending service life.

    Customizable: Cross section, single wire diameter, plating, and packing can be tailored to customer needs.

    Operating Conditions

    Temperature range: –40°C to +90°C (tin-plated)

    Typical Applications: Electrified railway catenary systems, overhead transmission lines, substation busbars, grounding grids, high-current industrial connections, electric furnace and switchgear leads.

    Precautions: Avoid direct burial in strong acid/alkali soil or prolonged water immersion for bare copper; tin-plated type withstands mildly corrosive environments.

    Standard Compliance: Meets all mechanical and electrical requirements of TB/T3111-2005.

    Maintenance

    • Regularly inspect for oxidation, broken strands, or mechanical damage, especially at termination points.

    • For outdoor or railway use, perform cleaning and tightening checks every 12 months.

    • Avoid scratching tin coating; apply anti-oxidation grease on bare copper if needed.

    • Store in dry, ventilated warehouse away from acids, alkalis, salts, and damp floors.

    After-Sales Service & Support

    Free technical support, custom orders, 24-hour response. Contact Zhejiang Bridgold Copper Tech Co., Ltd.

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braid flat, copper braid wire, copper braid wire flat, copper braided wire, copper earth braid manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions

    1. What material is used for the copper stranded wires?
    Our wires are manufactured from high-purity annealed Cu-ETP (C11000) wires with a copper content of ≥ 99.95%, ensuring exceptional electrical conductivity (≥97% IACS).
    2. What surface finishes are available?
    We supply both bare copper and tin-plated finishes. The tin-plated option provides enhanced resistance against sulfurization, humidity, and mild corrosion.
    3. What standards do these copper stranded wires comply with?
    They fully meet all electrical and mechanical performance requirements according to the TB/T3111-2005 railway industry standard.
    4. What is the working temperature range?
    The operating temperature range is –40°C to +90°C for the tin-plated version, making it suitable for demanding outdoor and industrial environments.
    5. Are custom wire structures and cross-sectional areas supported?
    Yes, we provide full customization for cross-sectional areas (16mm² to 400mm²), single wire diameters (1.70mm to 2.85mm), plating types, and packaging methods (rolls, spools, or wooden drums).
    6. What are the common applications for this product?
    Typical applications include electrified railway catenary systems, overhead power transmission lines, substation busbars, grounding grids, electric furnace leads, and high-current industrial switchgear connections.