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Highly Flexible Stranded Copper Wire from China Suppliers - Durable and Efficient Factory Solutions for High-Frequency Applications

Introducing our highly flexible stranded copper wire, available in BGTS(X) and BGTSR types, manufactured with premium annealed Cu-ETP copper. These wires are specifically designed for versatile connections in motors, electrical apparatus, and instrument wiring, making them ideal for both AC and high-frequency current applications. As a leading factory in China, we adhere to the GB/T12970.4-2009 standards, ensuring the highest quality in our products. Our single wire diameters range from an ultra-fine 0.05mm (AWG41) to 0.12mm, with options for both bare and tin-plated finishes. With exceptional conductivity, bending fatigue resistance, and structural stability, our wires are the preferred choice for brush leads and rotor connections in micro motors, as well as in high-frequency electronic devices. Trust our China-based suppliers for reliable performance and superior flexibility in your wiring solutions.

    Technical Data

    Material

    Annealed Cu-ETP wires, C11000, copper content ≥ 99.95%

    Finish

    Bare, tin plating

    Packing Modes

    In rolls, on spools or wooden drums

    Product Display

    Highly Flexible Stranded Copper Wire (1)
    Highly Flexible Stranded Copper Wire (2)
    Highly Flexible Stranded Copper Wire (3)
    Highly Flexible Stranded Copper Wire (4)

    Type And Specification

    Type Single Wire Diameter Elongation, not less than
    BGTS 0.10mm (AWG38 ), 0.12mm 18%
    BGTSX 0.10mm (AWG38 ), 0.12mm 15%
    BGTSR 0.05mm (AWG44), 0.07mm (AWG41) 15%

    Model And Meaning

    Highly Flexible Stranded Copper Wire 5 - Model and Meaning

    Customization Upon Request

    Single Wire Diameter: 0.10mm (AWG38 )
    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand/Single Wire Diameter (mm) BGTS BGTSX
    BGTS(X)-6.3 6.3 6.24 552 12×46/0.12 4.3 2.94 3.07 59.1
    BGTS(X)-8 8.0 7.87 696 12×58/0.12 4.8 2.33 2.44 74.9
    BGTS(X)-10 10 10.04 888 12×74/0.12 5.3 1.83 1.91 95.1
    BGTS(X)-12.5 12.5 12.46 1102 19×58/0.12 5.9 1.48 1.55 118.5
    BGTS(X)-16 16 15.90 1406 19×74/0.12 6.7 1.16 1.21 151.2
    Single Wire Diameter: 0.10mm (AWG38 )
    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand/Single Wire Diameter (mm) BGTS BGTSX
    BGTS(X)-1 1 0.99 126 7×18/0.10 1.4 18.5 19.3 9.5
    BGTS(X)-1.4 1.4 1.37 175 7×25/0.10 1.7 13.2 13.7 12.5
    BGTS(X)-1.5 1.5 1.48 189 7×27/0.10 1.8 11.9 12.7 14.0
    BGTS(X)-1.8 1.8 1.75 224 7×32/0.10 2.0 10.2 10.7 16.5
    BGTS(X)-2 2 1.98 252 7×36/0.10 2.2 9.23 9.65 19.5
    BGTS(X)-2.5 2.5 2.53 322 7×46/0.10 2.4 7.39 7.72 25.0
    BGTS(X)-3 3 2.97 378 7×54/0.10 2.7 6.16 6.43 29.5
    BGTS(X)-4 4 3.96 504 7×72/0.10 2.8 4.62 4.83 38.0
    BGTS(X)-5 5 4.94 630 7×90/0.12 3.2 3.69 3.86 47.6
    BGTS(X)-6 6 5.93 756 12×63/0.10 3.7 3.01 3.23 58.5
    BGTS(X)-6.3 6.3 6.24 552 12×46/0.12 4.3 2.94 3.07 59.1
    BGTS(X)-8 8 7.91 1008 12×84/0.10 4.2 2.33 2.44 75.5
    BGTS(X)-9 9 8.95 1140 12×95/0.10 4.4 2.05 2.15 87.0
    BGTS(X)-10 10 8.89 1260 12×105/0.10 4.8 1.83 1.91 97.2
    BGTS(X)-12 12 11.97 1524 12×127/0.10 5.4 1.50 1.62 117.0
    BGTS(X)-16 16 15.90 2025 15×135/0.10 6.2 1.16 1.21 156.0
    Round Type: Single Wire Diameter: 0.07mm (AWG41)
    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand/Single Wire Diameter (mm) BGTSR BGTSRX
    BGTSR(X)-2 2 1.93 504 7×72/0.07 2.2 9.16 9.65 18.3
    1.93 504 7×3×24/0.07 2.2 9.16 9.65 18.6
    BGTSR(X)-3.5 3.5 3.47 903 7×3×43/0.07 2.7 5.35 5.51 33.3
    BGTSR(X)-4 4 4.01 1044 12×3×29/0.07 2.9 4.59 4.83 39.0
    4.03 1050 7×3×50/0.07 3.0 4.59 4.83 39.0
    BGTSR(X)-5 5 4.84 1260 7×3×60/0.07 3.2 3.71 3.86 46.5
    5.02 1305 15×3×29/0.07 3.2 3.71 3.86 48.5
    BGTSR(X)-6 6 5.65 1470 7×3×70/0.07 3.6 2.93 3.21 54.2
    BGTSR(X)-8 8 7.75 2016 12×3×56/0.07 4.2 2.33 2.44 73.0
    BGTSR(X)-10 10 9.69 2520 12×3×70/0.07 4.8 1.83 1.91 90.5
    BGTSR(X)-12 12 11.90 3096 12×3×86/0.07 5.4 1.50 1.60 112.2
    BGTSR(X)-16 16 15.34 3990 19×3×70/0.07 6.2 1.16 1.21 150.5
    Round Type: Single Wire Diameter: 0.05mm (AWG 44)
    Part No. Nominal Cross Section (mm²) Calculating Cross Section (mm²) Structure Calculating Outside diameter (mm) Max. DC Resistance at 20℃ (Ω/km) Calculating weight (kg/km)
    Total Wire Number Strands×Wire Number Per Strand/Single Wire Diameter (mm) BGTSR BGTSRX
    BGTSR(X)-1 1 0.99 504 7×3×24/0.05 1.4 18.5 19.3 9.3
    BGTSR(X)-1.3 1.3 1.32 672 7×3×32/0.05 1.7 14.2 14.8 12.5
    BGTSR(X)-1.5 1.5 1.48 756 7×3×36/0.05 1.8 11.9 12.7 14.0
    BGTSR(X)-1.8 1.8 1.81 924 7×3×44/0.05 2.0 10.2 10.7 17.5
    BGTSR(X)-2 2 1.98 1008 7×3×48/0.05 2.2 9.16 9.65 19.0
    BGTSR(X)-2.5 2.5 2.30 1176 7×3×56/0.05 2.3 7.39 7.72 22.5
    BGTSR(X)-3 3 2.95 1505 7×5×43/0.05 2.6 6.16 6.43 29.0
    BGTSR(X)-4 4 3.95 2016 12×3×56/0.05 2.7 4.59 4.83 39.0
    BGTSR(X)-5 5 4.94 2520 15×3×56/0.05 3.2 3.71 3.86 48.5
    BGTSR(X)-6 6 6.26 3192 19×3×56/0.05 3.6 2.93 3.21 60.0
    BGTSR(X)-8 8 8.05 4104 19×3×72/0.05 4.2 2.33 2.44 78.5
    BGTSR(X)-10 10 10.00 5096 7×7×104/0.05 4.8 1.83 1.91 97.0
    10.07 5130 19×3×90/0.05 4.8 1.83 1.91 97.8
    BGTSR(X)-12 12 12.08 6156 19×3×108/0.05 5.4 1.50 1.60 117.0

    Product Advantages

    Ultra-high flexibility

    Micro-stranded construction (single wire down to 0.05mm) ensures a small bending radius and high resistance to repeated flexing, suitable for high-dynamic applications.

    Excellent conductivity

    Made of high-purity Cu-ETP copper (≥99.95%), low DC resistance, reduced power loss, especially effective for high-frequency current transmission.

    Multiple finishes

    Available bare or tin-plated. Tin plating provides effective oxidation and corrosion resistance, and improves soldering reliability.

    Standard compliance

    Strictly manufactured according to GB/T12970.4-2009, ensuring consistency and traceability.

    Flexible customization

    Structure, cross-section, and packing can be adjusted upon request; non-standard solutions are available.

    Operating Conditions

    Temperature range: –40°C to +200°C (tin-plated)
    Environment: Dry or moderate humidity. Avoid prolonged contact with acids, alkalis, or corrosive gases. Tin-plated version can be used in mildly corrosive environments.
    Current rating: Refer to the max. DC resistance values in the specification table and select the appropriate cross-section based on actual heat dissipation of the equipment.

    Maintenance and Care

    Periodically inspect the conductor surface for oxidation, blackening, or mechanical damage, especially when used in high-humidity or chemical atmospheres.
    During installation, avoid excessive tension or kinking; keep the minimum bending radius no less than 5 times the outer diameter of the wire.
    For tin-plated products stored long-term, use sealed packaging and store in a dry, clean environment to prevent discoloration of the tin layer.
    In high-frequency equipment, ensure that terminal crimping or soldering is secure to avoid local overheating due to high contact resistance.

    After-Sales Service

    Factory inspection reports and material certificates are provided, traceable to raw material batches.
    Technical team available to assist with selection, structural optimisation, and failure analysis.
    Small batch sample orders supported; lead time for bulk orders is usually 15–25 working days (expediting possible upon request).

    Customization Upon Request

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China carbon brush wire, highly flexible copper stranded wires, highly flexible round stranded cables, flexible copper stranded wires, Flexible Copper Stranded Wires for Electric Brush manufacturers and suppliers with high quality and low price. Welcome to contact us.

    Frequently Asked Questions (FAQ)

    Q1 What raw copper material is used for flexible stranded copper wire?

    Our flexible stranded wires are manufactured using high-purity annealed Cu-ETP copper wires (C11000) with a copper content of ≥ 99.95%, delivering superior electrical conductivity and mechanical ductility.

    Q2 What surface finishes are available and what are their benefits?

    We provide both bare copper and tin-plated copper finishes. The tin-plated finish significantly prevents surface oxidation, enhances anti-corrosion resistance in mild chemical or humid environments, and improves solderability.

    Q3 What single wire diameters can be selected for high-flexibility applications?

    We offer micro-strand diameters including 0.12mm, 0.10mm (AWG38), 0.07mm (AWG41), and ultra-fine 0.05mm (AWG44), specifically designed for high-dynamic flexing and compact bending installations.

    Q4 What is the recommended minimum bending radius during installation?

    To avoid strand damage or premature fatigue failure, keep the minimum bending radius no less than 5 times the calculating outer diameter (OD) of the copper stranded wire.

    Q5 Which manufacturing standard does the copper stranded wire comply with?

    All products are strictly manufactured in accordance with the GB/T12970.4-2009 standard, accompanied by factory test inspection reports and raw material batch traceability certificates.

    Q6 Can customized wire structures, packaging, and non-standard sizes be requested?

    Yes. We offer fully customizable conductor structures, cross-sections, and packing formats (rolls, spools, or wooden drums). Custom sample orders and fast turnaround times are available upon request.