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Non-Insulated Rigid Copper Busbar

Rigid copper busbar is manufactured from C11000 or C10100 high-conductivity copper. It offers excellent electrical conductivity for standard and non-standard connections in power, automotive, and mechanical equipment. It is specially applied in installation environments with high fire protection requirements, large load fluctuations, and high humidity. Featuring high-strength structure, shock resistance, and anti-deformation performance, the busbar can be fully customized as per drawings to meet various hard connection needs in electrical systems.

    Advantages

    Ultra-high conductivity: Made of C11000/C10100 copper with conductivity ≥98% IACS, minimizing resistive loss and heat generation.

    High strength & deformation resistance:  Rigid structure provides shock resistance and anti-deformation, ideal for vibration-prone or high-load-fluctuation environments.

    Precision manufacturing: Supports laser/die cutting, dry polishing/brush deburring, CNC/3D bending, passivation/plating surface treatment to ensure accurate dimensions.

    Multiple insulation options: PVC dip coating, epoxy spray coating, PI film wrapping, heat shrink tubing, glass fiber tube – meeting different voltage, temperature, and thickness requirements.

    Fully customizable:  Standard or special-shaped connections available per drawing, adaptable to distribution cabinets, transformers, EV battery modules, etc.

    Product Display

    Non-Insulated Rigid Copper Busbar  (1)
    Non-Insulated Rigid Copper Busbar  (2)
    Non-Insulated Rigid Copper Busbar  (3)

    Core application

    Rigid copper busbar is used for electrical conduction in power, automotive and mechanical equipment that requires standard and special-shaped connections. It features high strength, shock resistance and anti-deformation. It is widely applied in hard connection of electrical equipment such as distribution cabinets and transformers.

    Operating Conditions

    Temperature range: -40℃ to +120℃ (dip-coating/epoxy raises upper limit).

    Relative humidity ≤95% non-condensing.

    Ideal for hard connections in distribution cabinets, transformers, EV battery modules, high-power charging piles, industrial VFDs.

    Flammability rating meets UL94 V-0.

    Maintenance & Service Life

    Designed service life ≥20 years under rated current and environmental conditions.

    Recommended torque and insulation check every 6 months.

    For dip-coated or PI film insulated busbars, clean with dry lint-free cloth; avoid organic solvents.

    After-Sales Service

    Free technical support: engineering consultation, drawings...

    Custom orders: lead time & quality report provided before shipment

    Contact Us

    Zhejiang Bridgold Copper Tech Co., Ltd. is a professional leader China copper braided shunt, copper braided ground strap, copper braided connector, Copper Braided Busbar, rigid copper busbars manufacturers and suppliers with high quality and low price. Welcome to contact us.

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